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Agenda 03/27/2012 Item #16G43/27/2012 Item 16.G.4. EXECUTIVE SUMMARY Recommendation to approve the submittal of a grant application in the amount of $800,000 subject to change based on RFP results to the Federal Aviation Administration for the design and bid of the restoration of Runway 17 -35 at the Marco Island Executive Airport. OBJECTIVE: To submit a grant application to the Federal Aviation Administration (FAA) for the design and bid of the restoration of Runway 17 -35 at the Marco Island Executive Airport (MKY). CONSIDERATIONS: The Florida Department of Transportation (FDOT) Airfield Pavement Inspection conducted in March 2011 concluded that Runway 17 -35 at MKY is in "very poor" condition. The results of the survey indicated that, on a numerical scale of 0 to 100, the Pavement Condition Index (PCI) rating of Runway 17 -35 is 31, which represents "very poor" condition and is below both the FDOT and Federal Aviation Administration General Aviation Minimum PCI Recommendations. Based on a pre -grant application submitted in January 2012, the FAA determined that the design and bid of Runway 17 -35 restoration at MKY is eligible for ninety -five percent (95 %) funding from the FAA in Fiscal Year 2013. The FAA requested that a grant application based on a Request for Proposal (RFP) for the design and bid of Runway 17 -35 restoration be submitted in April 2012. The total estimated cost for the design and bid of Runway 17 -35 restoration is $800,000. The actual cost will be included in the application package after the RFPs are evaluated and a fee is negotiated with the selected engineering consulting firm. Once the RFPs are received, there likely will not be sufficient time for the grant application to be completed and approved by the Board before it is due to the FAA. If awarded a FAA grant, the Authority will request an additional two and one -half percent (2.5 %) funding from the Florida Department of Transportation (FDOT) for this project. This item will be brought back to the Board to accept the grant if the Airport Authority is offered the grant. FISCAL IMPACT: If the grant is awarded and accepted, grant revenue will be recognized in the Airport Grant Fund (498). The estimated 2.5% local match requirement ($20,000) is available within the Immokalee Development Center Fund (497) Reserves. GROWTH MANAGEMENT IMPACT: There is no growth management impact associated with the Board's approval to submit this grant application. ADVISORY BOARD RECOMMENDATION: At its March 5, 2012 meeting, the Airport Authority Advisory Board voted unanimously to recommend that the Board of County Commissioners approve the submittal of a grant application to the FAA for the restoration of Runway 17 -35 at MKY. Packet Page -1305- 3/27/2012 Item 16.G.4. LEGAL CONSIDERATIONS: This Executive Summary has been reviewed by the County Attorney's Office, and has been found legally sufficient for Board action. A majority vote is required for approval. — STW RECOMMENDATION: To approve submittal of a grant application in the amount of $800,000, subject to change based on RFP results, to the Federal Aviation Administration for the design and bid of the restoration of Runway 17 -35 at the Marco Island Executive Airport, and authorize the Executive Director of the Airport Authority, Chris Curry, to execute all documents necessary to submit the grant application. PREPARED BY: Chris Curry, Executive Director, Airport Authority Packet Page -1306- COLLIER COUNTY Board of County Commissioners Item Number: 16.G.4. 3/27/2012 Item 16.G.4. Item Summary: Recommendation to approve the submittal of a grant application in the amount of $800,000 subject to change based on RFP results to the Federal Aviation Administration for the design and bid of the restoration of Runway 17 -35 at the Marco Island Executive Airport. Meeting Date: 3/27/2012 Prepared By Name: BrueggemanDebra Title: Operations Coordinator, Airport Authority 3/14/2012 2:50:12 PM Submitted by Title: Executive Director - Airport Authority,Airport Authority Name: CurryChris 3/14/2012 2:50:14 PM Approved By Name: CurryChris Title: Executive Director - Airport Authority,Airport Authority Date: 3/15/2012 1:03:42 PM Name: WilliamsSteven Title: Assistant County Attomey,County Attorney Date: 3/15/2012 1:22:14 PM Name: StanleyTherese Title: Management/Budget Analyst, Senior,Office of Management & Budget Date: 3/15/2012 4:51:40 PM Name: WilliamsSteven Title: Assistant County Attomey,County Attorney Date: 3/16/2012 8:34:33 AM Packet Page -1307- Name: KlatzkowJeff Title: County Attorney Date: 3/16/2012 3:30:26 PM 3/27/2012 Item 16.G.4. Name: StanleyTherese Title: Management/Budget Analyst, Senior,Office of Management & Budget Date: 3/20/2012 9:48:46 AM Name: UsherSusan Title: Management/Budget Analyst, Senior,Office of Manage Date: 3/20/2012 1:21:54 PM Name: IsacksonMark Title: Director -Corp Financial and Mgmt Svs,CMO Date: 3/20/2012 2:21:17 PM Packet Page -1308- 3/27/2012 Item 16.G.4. AlRppq*6 Cr 4G� COLLIER COUNTYA/RPORT A UTI-IORI TY C S 2005 Mainsail Drive Ste. 1 3 P Naples, FL 34914 -8955 WSJ y (239) 642 -7878 v Fax (239) 394 -3515 www.collieraviation.com January 30, 2012 Mrs. Krystal Ritchey FAA Airport District Office 5950 Hazeltine National Drive Suite 400 Orlando, FL 32822 Re: Project Pre - Application Runway 17 -35 Pavement Restoration Design & Bid Marco Island Executive Airport Dear Mrs. Ritchey, Enclosed is a list of the following: 1. Original and two (2) copies of a Project Application with all the required attachments for the referenced project. 2. Letter of Credit Method of Payment is requested. If you have any questions or need any additional information do not hesitate to call. Sincerely, 6440 Chris Curry Executive Director Copy to: Kristi Smith, FDOT ❑ Marco Island Executive Airport ED Immokalse Regional Airppin Everglades Airpark 2005 Mainsail Drive Ste. 1 165 Airpark Boulavard P O. BQX B&9 Naples, FL 34114 -8955 Immdmlae, FL 34142 650 E.C. Airpark Road (239)394-S355 (239) 657.90(13 Everoades Gory, FL 34,39 (239) 642 -5427 Fax (239) 657 -9191 Fax (239)695-2T78 (239)695- 355BFax Packet Page -1309- 3/27/2012 Item 16.G.4. PRE- APPLICATION CHECKLIST 1. AIRPORT: Marco Island Executive Airport (MKY) LOCATION: Naples, Collier County, FL DATE OF REQUEST FOR FEDERAL ASSISTANCE: January 30, 2012 Following items to be completed by sponsor or consultant (If No [N] to any item, explain the method of resolution on an attachment. 2. Front page SF 424 included? Yes 3. Cost breakdown included? Yes 4. Sketch included? Yes 5. Exhibit "A" (if airport property interests have changed since last grant)? N/A 6. Are plans and specifications in accordance with approved environmental documents? Yes 7. Is construction cost based on bids or land cost based on appraisals or actual acquisition cost? N/A 8. Has the FAA approved the, Disadvantaged Business Enterprise Program Yes 9. Is all work in the plans and specs requested to be included in the rant? Yes 10. Supporting documentation provided if project includes force account? N/A 11. Sponsor legally obligated to remove /relocate utility if included in project? Yes 12. Letter of Credit payment method requested? Yes Packet Page -1310- 3/27/2012 Item 16.G.4. txdrahnn Date* n.irmr m7 Application for Federal Assistance SF -424 '1. Type of Submission: '2. Type of Application • If Revision, select appropriate letter(s): ® Preapplication ® New ❑ Application ❑ Continuation 'Other (Specify) ❑ Changed/Corrected Application ❑ Revision `3. Date Received: 4. Applicant Identifier: 5a. Federal Entity Identifier. `5b. Federal Award Identifier State Use Only: 6. Date Received by State: 7. State Application Identifier. 8. APPLICANT INFORMATION: `a. Legal Name: Collier County Board of County Commissioners 'b. Employer/Taxpayer Identification Number (EIN/TIN): 'c. Organizational DUNS: 59- 6000558 076997790 d. Address: 'Street 1: 2005 Mainsail Drive, Suite 1 Street 2: 'City: Naples County: Collier 'State: Florida Province: 'Country: USA `Zip / Postal Code 34114 e. Organizational Unit: Department Name: Division Name: Board of County Commissioners Airport Authority - Marco Island Executive Airport f. Name and contact information of person to be contacted on matters involving this application: Prefix: Mr. 'First Name: Thomas Middle Name: Chris 'Last Name: Curry Suffix: Title: Executive Director Organizational Affiliation: `Telephone Number: (239) 642 -7878 Ext. 35 Fax Number. (239) 394 -3515 'Email: ChrisCurry@colliergov.net Packet Page -1311- 3/27/2012 Item 16.G.4. �.A,1..Q4W1 Application for Federal Assistance SF -424 *9. Type of Applicant 1: Select Applicant Type: B.County Government Type of Applicant 2: Select Applicant Type: Type of Applicant 3: Select Applicant Type: *Other (Specify) *10. Name of Federal Agency: Federal Aviation Administration 11. Catalog of Federal Domestic Assistance Number: 20.106 CFDA Title: Airport Improvement Program 12. Funding Opportunity Number: Title: 13. Competition Identification Number: Title: 14. Areas Affected by Project (Cities, Counties, States, etc.): Marco Island Executive Airport, Naples, Collier County, Florida *15. Descriptive Title of Applicant's Project: Runway 17 -35 Pavement Restoration Design & Sid: Develop plans and specifications, bid package and bid the restoration of Runway 17 -35 and aircraft aprons at the Marco Island Executive Airport. See Attachment 'A". Packet Page -1312- FW 3/27/2012 Item 16.G.4. Expiration Date: 03131/2012 Application for Federal Assistance SF -424 16. Congressional Districts Of: *a. Applicant: 14 *b. Program /Project: 14 Attach an additional list of Program /Project Congressional Districts if needed. 17. Proposed Project: *a. Start Date: 4/01/12 *b. End Date: 10/01/12 18. Estimated Funding ($ }: 'a. Federal $760,000 *b. Applicant $20,000 *c. State $20,000 *d. Local 'e. Other *f. Program Income 'g. TOTAL $800,000 *19. Is Application Subject to Review By State Under Executive Order 12372 Process? ❑ a. This application was made available to the State under the Executive Order 12372 Process for review on ® b. Program is subject to E.O.12372 but has not been selected by the State for review. ❑ c. Program is not covered by E. O. 12372 *20. Is the Applicant Delinquent On Any Federal Debt? (If "Yes ", provide explanation.) ❑ Yes ® No 21. 'By signing this application, I certify (1) to the statements contained in the list of certifications ** and (2) that the statements herein are true, complete and accurate to the best of my knowledge. I also provide the required assurances ** and agree to comply with any resulting terms if I accept an award. I am aware that any false, fictitious, or fraudulent statements or claims may subject me to criminal, civil, or administrative penalties. (U. S. Code, Title 218, Section 1001) ® **1 AGREE *' The list of certifications and assurances, or an Internet site where you may obtain this list, is contained in the announcement or agency specific instructions. Authorized Representative: Prefix: Mr. *First Name: Thomas Middle Name: Chris *Last Name: Curry Suffix: 'Title: Executive Director *Telephone Number: (239) 642 -7878 Ext. 35 Fax Number: (239) 394 -3515 * Email: ChrisCurry @coliiergov.net *Signature of Authorized Representative: *Date Signed: f Packet Page -1313- Marco Island Executive Airport PAVEMENT REHABILITATION RUNWAY 17 -35 ATTACHMENT "A" Grant Pre - Application Grant Description I. Grant Description 3/27/2012 Item 16.G.4. Prepare design plans and specifications, bid documents and bid the restoration of Runway 17 -35 and aircraft apron at the Marco Island Executive Airport. According to the most recent Florida Department of Transportation (FDOT) Statewide Airfield Pavement Inspection, Runway 17 -35 at the Marco Island Executive Airport is in "very poor" condition, and the aircraft aprons are rated in "fair" condition. The PCI rating of 31 for Runway 17 -35 is below both the FDOT and Federal Aviation Administration General Aviation Minimum PCI Ratings. See attached FDOT Statewide Airfield Pavement Management Program Report for Marco Island Executive Airport dated May 2011. H. Cost Breakdown Design and Bid Runway Restoration GRANT OTHER COST AMT (95 %) (5 %) $800,000 $760,000 $40,000 Packet Page -1314- ro-I O rl- Cl) O Ln ri uj ro-I O rl- Cl) O 3/27/2012 Item 16.G.4. DETERMINATION OF ENVIRONMENTAL IMPACTS Airport: Marco Island Executive Airport Detailed Project Description: Runway I7 - -35 Pavement Restoration Design & Bid: Develop plans and specifications bid package and bid the restoration of Runway 17 -35 at the Marco Island Executive Airport. In order for the FAA to determine the appropriate course of action, the FAA must determine and the sponsor must certify that the proposed action is not likely to: a. Have an effect on properties protected under Section 106 of the Historic Preservation Act of 1966, as amended, Section 4(f) of the Department of Transportation Act of 1966, or Section 6(f) of the Land and Water Conservation Act; b. Be highly controversial on environmental grounds. A proposed Federal action is considered highly controversial when the action is opposed by a Federal, state or local government agency or by a substantial number of persons affected by such action on environmental grounds; c. Have a significant impact on natural, ecological, cultural, or scenic resources of national, state, or local significance, including endangered species, wetland, floodplains, coastal zones, prime or unique farmland, energy supply and natural resources, or resources protected by the Fish and Wildlife Coordination Act; d. Be highly controversial with respect to the availability of adequate relocation housing. In an action involving relocation of persons or businesses, a controversy over the amount of the acquisition or relocation payments is not considered to be a controversy with respect to the availability of adequate relocation housing; e. Cause substantial division or disruption of an established community, or disrupt orderly, planned development, or is likely to be not reasonably consistent with plans or goals that have been adopted by the community in which the project is located; f. Have a significant environmental impact on minority or low- income populations; g. Cause a significant increase in surface traffic congestion; h. Have a significant impact on noise levels of noise sensitive areas; i. Have a significant impact on water quality or contaminate a public water supply system; j. Have a significant impact on air quality or violate the local, state or Federal standards of air quality; k. Be inconsistent with any Federal, state, or local law or administrative determination relating to the environment. Based on the attached Environmental Determination Checklist, I certify that the project(s) described above meet(s) the test for a Categorical Exclusion in accordance with FAA Order 5050.4A and paragraphs a thru k above. 644t� G� 3o %z Signature of Author&d Airport Representative Date FAA Determination (by Program Man ager/Environmental Specialist signature): Categorically Excluded: Date Requires Further Environmental Analysis: Date Packet Page -1316- 3/27/2012 Item 16.G.4. ENVIRONMENTAL DETERMINATION CHECKLIST Airport:—Marco Island Executive Airport Detailed description of Proposed Project: (attach drawing) Runway 17 -35 Pavement Restoration Desibn & Bid: Develop plans and specifications bid package and bid the Prepared and certified by: L.ZZ�UZ� (. i�L.t I Date: _January 30_, 2012 Attach detailed comments for all "yes" answers on a separate sheet, and explain your justification for a request for a determination of Categorical Exclusion. Packet Page -1317- YES NO COMMENTS IS THIS PROPOSED PROJECT LISTED AS CATEGORICALLY EXCLUDED IN FAA ORDER 5050AA? THIS PROPOSED PROJECT CONSISTS OF: First Time ALP Approval X Commercial Service Airport Location Approval X New Air Carrier Runway X New Airport Location X New Runway X Runway Extension X Runway Strengthening w/ 1.5 DNL Increase X Construction or Relocation of a Roadway X Land Acquisition X ILS or ALS X THIS PROPOSED PROJECT WILL AFFECT: Section 4(f) Land X Historic/Archaeological Resources X Farmland X Wetlands X Flood lain X Coastal Zone X Endangered or Threatened Species X THIS PROPOSED PROJECT IS LIKELY TO: Be Highly Controversial on Environmental Grounds X Cause Natural Resource Impacts X Be Controversial Regarding Relocation Housing X Cause Communit y Disruption X Cause Surface Traffic Congestion X Cause Increase of 1.5 DNL over Noise Sensitive Areas X Cause an Effect on Air Quality X Cause an Effect on Water Quality X Cause Environmental Justice Concerns X Contain or Affect Hazardous Materials X Be Inconsistent with Other Environmental Laws X Attach detailed comments for all "yes" answers on a separate sheet, and explain your justification for a request for a determination of Categorical Exclusion. Packet Page -1317- 3/27/2012 Item 16.G.4. PROJECT: PAVEMENT REHABILITATION R UNWA Y 17 -35 AIRPORT: MARCO ISLAND EXECUTIVE AIRPORT 1. Objectives: Prepare design plans and specifications, bid documents and bid the restoration of Runway 17 -35 at the Marco Island Executive Airport. 2. Anticipated Benefits: Significantly enhance safety by rehabilitating paved runway surfaces currently rated as being in very poor condition, and aircraft apron surfaces currently rated as being in fair condition by the Florida Department of Transportation Aviation Office. 3. Approach: Consultants' and contractors' means and methods using standard design and construction practices. 4. Geographic Location: This project is for the Marco Island Executive Airport, located at 2005 Mainsail Drive, Naples, Collier County, Florida. 5. Sponsor's Representative: Chris Curry, Executive Director, Collier County Airport Authority Packet Page -1318- 3/27/2012 Item 16.G.4. STATE OF FLORIDA DEPARTMENT OF TRANSPORTATION AVIATION OFFICE Statewide Airfield Pavement Management Program Marco Island Executive Airport— MKY (General Aviation) Naples, Florida (District 1) May 2011 Packet Page -1319- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 TABLE OF CONTENTS SECTION PAGE NO. ExecutiveSummary ............................................................................... ............................... iu 1. Introduction ..................................................................................... ............................... l 2. Network Definition and Pavement Inventory ................................. .............................10 3. Pavement Condition ........................................................................ .............................14 4. Pavement Condition Prediction ...................................................... .............................20 5. Maintenance Policies and costs ...................................................... .............................21 6. Pavement Rehabilitation Needs Analysis ....................................... .............................27 7. Maintenance and Rehabilitation Plan ............................................. .............................31 8. Visual Aids ...................................................................................... .............................33 9. Recommendations ........................................................................... .............................34 LIST OF FIGURES Fimire 1 -1 - Pavement Life Cvcle .............................................................. ..............................4 Figure1 -2: PCI Rating Scale .................................................................... ..............................6 Figure 2 -l: Pavement Area by Surface Type ........................................... .............................12 Figure 3 -1: Network PCI Distribution by Rating Category ..................... .............................16 Figure 3 -1 a: Condition Rating Summary ................................................. .............................16 Figure 3 -2: Percentage of Pavement Area within Each PCI Range by Pavement Use ........ 17 Figure 4 -1: Predicted PCI by Pavement Use ........................................... .............................20 Figure 6 -1: Budget Scenario Analysis ..................................................... .............................30 LIST OF TABLES: Table I: Condition Summary by Branch ................................................ ............................... iii Table II: Condition Summary by Pavement Use ................................... ............................... iv Table III: Condition Summary by Pavement Rank ................................ ............................... iv Table IV: Immediate Major M &R Needs .............................................. ............................... iv Table V: 10 -Year M &R Costs under Unlimited Funding Scenario ......... ..............................v Table 1 -1: Sampling Rate for FDOT Condition Surveys ......................... ..............................5 Table 2 -1: Construction Since Last Inspection & Anticipated Construction Activity .........11 Table 2 -2: Pavement Area by Pavement Use .......................................... .............................11 Table 2 -3: Branch and Section Inventory ................................................ .............................13 Table 3 -1: Pavement Distresses for Asphalt Concrete Surfaces .............. .............................14 Table 3 -2: Pavement Distresses for Portland Cement Concrete Surfaces ............................15 Table 3 -3: Condition by Pavement Use ................................................... .............................17 Table 5 -1: Routine Maintenance Activities for Airfield Pavements ....... .............................22 Table 5 -2: Critical PCI for General Aviation Airports ............................ .............................23 Table 5 -3: FDOT Minimum Service Level PCI for General Aviation Airports ...................23 Table 5 -4: M &R Activities for General Aviation Airports ..................... .............................24 Table 5 -5: Maintenance Unit Costs for FDOT ........................................ .............................25 Table 5 -6: M &R Activities and Unit Costs by Condition for General Aviation Airports ... 26 Table 6 -1: Summary of Immediate Major M &R Needs Option No. 1 .... .............................27 Packet Page -1320- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 TABLE OF CONTENTS SECTION PAGE NO. Table 6 -2: Summary of Immediate Major M &R Needs Option No. 2 .... .............................28 Table 6 -3: Summary of Year 1 Maintenance Activities .......................... .............................29 Table 7 -1: M &R Costs under Unlimited Funding Scenario .................... .............................31 APPENDICES Appendix A Network Definition Map Packet Page -1321- System Inventory Map Pavement Inventory Table Work History Report Appendix B 2011 Condition Map Pavement Condition Index Table Appendix C Branch Condition Report Section Condition Report Appendix D Pavement Condition Prediction Table Predicted PCI by Pavement Use Graph Appendix E Year 1 Maintenance Activities Table Appendix F Major M &R Plan by Year under Unlimited Funding Scenario Table Appendix G 10 -Year M &R Map Appendix H Photographs Appendix I PCI Re- inspection Report Packet Page -1321- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Air port Florida Statewide Pavement Management Program May 2011 EXECUTIVE SUMMARY In 2010, the Florida Department of Transportation (FDOT) Aviation Office selected a Consultant team consisting of Kimley -Horn and Associates and their Subconsultants, MACTEC Engineering and Consulting and All About Pavements, Inc., to provide services in support of FDOT in the continuing evaluation and updating of the existing Statewide Airfield Pavement Management Program ( SAPMP) to be completed over fiscal years 2011 and 2012. The tasks required to achieve this objective at Marco Island Executive Airport included: ➢ Obtain recent construction history from the Airport to update the Pavement Inventory CADD drawings from the previous SAPMP update, ➢ Perform a visual Pavement Condition Index (PCI) survey of the airfield pavements at the Airport, ➢ Update the MicroPAVER database to analyze the PCI field data and determine the current condition of the airfield pavements, ➢ Predict the future deterioration of the pavements, ➢ Develop a 10 -year M &R plan to address the pavement needs at Marco Island Executive Airport, and ➢ Provide the estimated costs associated with the suggested immediate and future M &R activities During March 2011, the PCI survey was performed at Marco Island Executive Airport. The results of the survey indicate that, based on a numerical scale of 0 to 100, the overall area - weighted average PCI of the airfield pavements in 2011 is 40, representing a Very Poor overall network condition. Table I below summarizes the overall condition summary by network branch. Table I: Condition Summary by Branch Tables II and III below illustrate the area- weighted PCI computed individually for each pavement use and rank, respectively. iii Packet Page -1322- Area Condition FDOT MicroPAVER Action Branch Name Weighted Rating Minimum Minimum Required PCI Service Level PCI North Apron 56 Fair 60 65 X NW Apron 67 Fair 60 65 Apron Turnaround RW 35 45 Poor 60 65 X Runway 17 -35 31 Very Poor 75 65 X Connector Taxiway 21 Serious 65 65 1 X Tables II and III below illustrate the area- weighted PCI computed individually for each pavement use and rank, respectively. iii Packet Page -1322- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table II: Condition Summary by Pavement Use Use Average Area- Weighted PCI Condition Rating Runway 31 Very Poor Taxiway 21 Serious Apron 57 Fair All (Wei hted) 40 Very Poor Table III: Condition Summary by Pavement Rank Rank* Average Area- Weighted PCI Condition Rating Primary 40 Very Poor All (Weighted) 40 L Very Poor *The pavement rank for the airport pavement network is listed on Table 2 -3. The immediate M &R needs, or needs that have been programmed to be completed in the first year of the 10 -year M &R plan based on an unlimited budget at Marco Island Executive Airport, include: North Apron, Northwest Apron, Apron Turnaround RW 35, Runway 17 -35, and Taxiway Connector. The extent of the distresses located throughout the apron pavements listed above justify mill and overlay rehabilitation activity. The runway and taxiway connector pavement distresses justify full pavement reconstruction. The immediate needs are summarized in Table IV below. Table IV: Immediate Major M &R Needs Branch Name Section ID Surface Type Section Area (ft2) Major M &R Costs* PCI Before Activity PCI After M &R North Apron 4205 AC 211,940 $1,333,102.70 47 Mill and Overlay 100 NW Apron 4105 AC 29,220 $183,793.81 47 Mill and Overlay 100 Apron Turnaround RW 35 5105 AC 30,355 $190,932.97 45 Mill and Overlay 100 Runway 17 -35 6105 AC 100,000 $1,288,700.37 31 Reconstruction 100 Runway 17 -35 6110 AC 300,000 $4,086,001.33 29 Reconstruction 100 Runway 17 -35 6115 AC 100,000 $995,500.25 35 Reconstruction 100 Connector Taxiway 105 PCC 7,880 $107,325.63 20 Reconstruction 100 Total $8,185,357.06 36 1 100 * Costs are adjusted for inflation. iv Packet Page -1323- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 A forecast of Major M &R needs for a 10 -year period, starting from 2011, was developed using an unlimited budget. The analysis identified ongoing maintenance needs and major M &R during that interval. The results of this analysis are provided in Table V below. Table V: 10 -Year M &R Costs under Unlimited Funding Scenario Year Preventative Major M &R Total Year Cost 2011 $566.78 $8,185,357.06 $8,185,923.84 2012 $679.30 $0.00 $679.30 2013 $1,872.95 $0.00 $1,872.95 2014 $2,950.33 $0.00 $2,950.33 2015 $4,283.56 $0.00 $4,283.56 2016 $5,714.21 $0.00 $5,714.21 2017 $7,846.50 $0.00 $7,846.50 2018 $9,921.25 $0.00 $9,921.25 2019 $30,360.44 $0.00 $30,360.44 2020 $41,840.20 $0.00 $41,840.20 Total $106,035.52 $8,185,357.06 $8,291,392.58 Npte: Costs are adjusted for inflation. The implementation of the 10 -Year major M &R plan is expected to provide an improvement in the overall condition of the airfield pavement, where the area- weighted PCI would increase from 40 in 2011 to 86 in 2020. Appendix F lists the major M &R for the 10 -Year program. Appendix G graphically depicts the activity. It is important to note that although preventative and some major M &R activities would have to be conducted over several years, the area- weighted PCI value for all Marco Island Executive Airport pavements in 2020 may remain near 86. The airport manager should realize that what is most important is that the pavement repair work (preventative and major M &R) that has been identified for Marco Island Executive Airport is conducted at some point in the 10 -year plan. Packet Page -1324- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 1. INTRODUCTION The State of Florida has more than 100 public airports that are vital to the Florida economy as well as the economy of the United States. There are millions of square yards of pavement for the runways, taxiways, aprons and other areas of these airports that support aircraft operations. The timely and proper maintenance and rehabilitation (M &R) of these pavements allows the airports to operate efficiently, economically and without excessive down time. In order to support the planning, scheduling, and design of the M &R activities based on pavement evaluation and pavement management performance trends, the Florida Department of Transportation (FDOT) Aviation Office implemented the Statewide Airfield Pavement Management Program (SAPMP) in 1992. In 2010, the FDOT Aviation Office selected a Consultant team consisting of Kimley -Horn and Associates and their Subconsultants, MACTEC Engineering and Consulting and All About Pavements, Inc., to provide services in support of FDOT in the continuing evaluation and updating of the existing SAPMP to be completed over fiscal years 2011 and 2012. This report discusses the work performed, a summary of the findings, results, and recommendations for M &R planning associated with the update to the SAPMP. It also describes the procedures used to ensure that the appropriate engineering and scientific standards of care, quality, budget, and schedule requirements are implemented during the performance of the SAPMP. 1.1 Purpose This Florida Airport Pavement Evaluation Report is intended to: • Describe, briefly, the SAPMP and the roles and responsibilities of the program's participants; • Provide background information on pavement management principles, objectives, and benefits to this airport; • Outline the procedures used to collect, evaluate and report pavement inspection results at this airport; • Present the findings from the pavement inspection; • Analyze and discuss the needs for Maintenance and Rehabilitation (M &R) activities and associated costs for this airport. 1.2 FDOT Statewide Airfield Pavement Management Program In 1992, the FDOT implemented the SAPMP to improve the knowledge of pavement conditions at public airports in the State system, identify maintenance needs at individual airports, automate information management, and establish standards to address future needs. The 1992 SAPMP provided valuable information for establishing and performing pavement M &R. In 1992/1993, and 1998/1999, the FDOT Aviation Office participated in the development of a proprietary software pavement management system and developed and populated a pavement management database that provided valuable information for establishing M &R policies, estimating M &R costs, and developing recommendations for performing routine pavement maintenance. This system, AIRPAV, was implemented, and initial condition surveys were 1 Packet Page -1325- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Air port Florida Statewide Pavement Management Program May 2011 performed in 1992 and 1993. The SAPMP was updated with additional surveys in 1998 and 1999. In 2004, the FDOT Aviation Office undertook a project to update the pavement management system software utilized for the SAPMP. This project involved a review of the AIRPAV software and other available pavement management system software. As a result of this review, MicroPAVER was selected as the software for the update project. Data from the 1998/1999 condition surveys were converted to the MicroPAVER system, and the inventory of the pavement systems and drawings of the pavements were updated to reflect maintenance, rehabilitation, and construction activities since 1998/1999. The pavements were inspected between 2006 and 2008, and an updated M &R program was developed based on the new condition of the airfield pavements. As part of the update, procedures for the inspection and collection of pavement data were developed, and a website (www.floridaairportpavement.com) was created for the input of data under secure procedures. Currently, airports using the AIP Grant Program are required by the Federal Aviation Administration (FAA) to develop a pavement maintenance program (FAA/AC 150/5380 -6B "Guidelines and Procedures for Maintenance of Airport Pavements ") using trained personnel to perform a detailed inspection of airfield pavements. The inspections are required to be performed at least once a year or every 3 years if pavement inspection is characterized in the form of a Pavement Condition Index (PCI) survey (such as ASTM D 5340 "Standard Test Method for Airport Pavement Condition Index Surveys ", (2004 edition)). The 2004 edition was utilized in lieu of the 2010 edition to maintain database integrity and benefit of pavement performance curves from the previous inspections. In 2010, the FDOT Aviation Office selected a team consisting of the Consultant and their Subconsultants to provided services in support of FDOT in the continuing evaluation and updating of the existing SAPMP to be completed over fiscal years 2011 and 2012. 1.3 Organization 1.3.1 Aviation Office Program Manager Role The Aviation Office Airport Engineering Manager serves as the Aviation Office Program Manager (AO -PM) monitoring the work of the Consultant. The AO -PM has review and approval authority for each program task and also manages the day -to -day details of the SAPMP and the updates. 1.3.2 Consultant Role The Consultant (Kimley -Horn and Associates, Inc.) and their Subconsultants (MACTEC Engineering and Consulting and All About Pavements, Inc.) provide technical and administrative assistance to the AO -PM during the execution of this program, which involves the continuing evaluation of airport pavements and updating of the SAPMP based upon procedures outlined in FAA Advisory Circular 150/5380 -613 "Guidelines and Procedures for Maintenance of Airport Pavements" and ASTM D 5340 "Standard Test Method for Airport Pavement Condition Index Surveys" (2004). 2 Packet Page -1326- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 1.3.3 Airport Role The airports are the ultimate client for each of the field inspections and reports. Individual airports will be provided final deliverables prepared by the Consultant that have been reviewed and approved by the AO -PM. The airport should provide a current Airport Layout Plan (ALP) to the Consultant and, if they participated in the previous SAPMP update, indicate any construction activity that has been performed since the previous inspections. 1.4 Pavement Types and Pavement Management 1.4.1 Pavement basics A pavement is a prepared surface designed to provide a continuous smooth ride at a certain speed and to support an estimated amount of traffic for a certain number of years. Pavements are constructed of a combination of subgrade soils, subbases, bases and surfacing. There are mainly two types of pavements; • Flexible pavement, composed of an asphalt concrete (AC) surface, and • Rigid pavement composed of a Portland Cement Concrete (PCC) surface. Both pavement types use a combination of layered materials and thicknesses in order to support the traffic loads and protect the underlying natural subgrade soil. Flexible pavements (AC) dissipate the load from layer to layer until the load magnitude is small enough to be supported by the subgrade soil. In rigid pavements (PCC), the Portland Cement Concrete supports most of the load, and the base or subbase layer is mainly constructed to provide a smooth and continuous platform for the construction of the concrete surface. A small percentage of the airport pavements in Florida are composed of asphalt concrete surface over Portland Cement Concrete (APC). This pavement type is known as "composite" pavement. Due to the different nature of the pavement types and their materials, flexible and rigid pavements have different distresses and failure mechanisms. Understanding the mechanics and failure modes of both pavement types will assist engineers in making adequate and long lasting repairs or rehabilitation to the pavement structures. 1.4.2 Pavement Management System Concept The SAPMP utilized a Pavement Management System (PMS) to develop the M &R recommendations discussed in this report. A PMS is a tool to assist engineers, planners and managing agencies in making decisions when planning pavement M &R. The management of pavements involves scheduling pavement maintenance and rehabilitation before pavements deteriorate to a condition where reconstruction (the most expensive alternative) is the only solution. Figure 1 -1 below, taken from FAA/AC 5380 -7A "Airport Pavement Management Program ", illustrates how a pavement generally deteriorates and the relative cost of rehabilitation at various times throughout its life. Note that during the first 75 percent of a pavement's life, it performs relatively well. After that, however, it begins to deteriorate rapidly. The number of years a pavement stays in "good" condition depends on how well it is maintained. As the illustration demonstrates, the cost of maintaining the pavement above a critical condition before rapid deterioration occurs is much less compared to maintaining pavements after substantial deterioration has occurred. 3 Packet Page -1327- Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Figure 1 -1: Pavement Life Cycle GOOD SATISFACTORY 3/27/2012 Item 16.G.4. $1.00 FOR FAIR REHABILIATION i HERE POOR SIGNIFICANT DROP VERY POOR IN CONDITION r WILL COST �l TO $10.00* HERE SERIOUS 1 SMALL % PAVEMENT LIFE FAILED TIME Source: FAA /AC 15015380 -7A "Airport Pavement Management Program " *Modifted to reflect current construction costs. Pavements deteriorate at an accelerated rate with increasing traffic and limited M &R resources. Planned maintenance and rehabilitation, essentially preventing pavements from reaching deteriorated conditions, helps managers /owners /agencies maximize the use of their budgets and prolong the life of the pavements. A PMS provides a tool to schedule and plan maintenance and rehabilitation based on engineering information and existing and predicted conditions of pavements. There are several components or elements that are essential to a PMS. The first steps in the implementation of a PMS are to know and clearly identify what needs to be managed, the limits of the managing agency's responsibilities and the condition of the existing pavements. Once the cause and the extent of pavement problems are known, the appropriate maintenance and/or rehabilitation can be planned. By using local unit costs and expected yearly budgets, a multi- year M &R plan can be determined. 1.4.3 Pavement Inspection Methodology for the SAPMP Pavement condition assessment is one of the primary decision variables in any airport PMS. Pavement condition assessments generally include visual surveys in accordance with ASTM D 5340, "Standard Test Method for Airport Pavement Condition Index Surveys" and structural evaluation. Pavement condition surveys assess the functional condition of the pavement surface. Typically, most problems within a pavement structure will eventually reflect to the pavement surface. The structural condition and relative support of the pavement layers can be assessed utilizing non - destructive deflection testing (NDT) as well as other in -depth engineering evaluation or sampling and testing methods. 4 Packet Page -1328- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 For the Statewide Aviation Pavement Management Program update, only visual surveys were performed. Further structural and geotechnical testing should be conducted to determine the appropriate rehabilitation methods during the design process. In preparation of the PCI surveys, the airfield pavements are divided into sample units as established in FAA AC 150/5380 -6B and ASTM D 5340. Further discussion of how the airport pavements are divided and subdivided into units by construction and use can be found in Section 2 "Network Definition and Pavement Inventory" of this report. Sample unit sizes are approximately 5000 t 2000 square feet for AC- surfaced pavements and 20 ± 8 slabs for PCC- surfaced pavements. Prior to conducting the field inspections, the sampling plan was developed based on previous sampling and modified based on the available knowledge of Branches, Sections, use patterns, construction types and history. The sampling rate used for the FDOT Statewide Airfield Pavement Management Program is provided in Table 1 -1 below. Table 1 -1: Sampling Rate for FDOT Condition Surveys AC Pavements PCC Pavements N n N n Runwal Others Runwal Others 1 -4 1 1 1 -3 1 1 5 -10 2 1 4 -6 2 1 11 -15 3 2 7 -10 3 2 16 -30 5 3 11 -15 4 2 31 -40 7 4 16 -20 5 3 41 -50 8 5 21 -30 7 3 >51 20% but <20 10% but <10 31 -40 8 4 41 -50 10 5 >51 20% but <20 10% but <10 Where N = total number of sample units in Section n = number ofsample units to inspect The sample units to inspect are determined by a systematic random sampling technique. This means that the locations are determined such that they are distributed evenly throughout the Section. In the case when nonrepresentive distresses are observed in the field, additional sample units were added. The distress quantities and severity levels from the sample units are used to compute the PCI value for each Section. PCI values range from 0 to 100. As Figure 1 -2 below indicates, MicroPAVER provides a rating scale that relates PCI to pavement condition. A PCI between 0 and 10 is considered `Failed' pavement, and a PCI between 86 and 100 is considered `Good' pavement, with five other conditions for PCI values between 11 and 85. 5 Packet Page -1329- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Figure 1 -2: PCI Rating Scale PCI Condition Rating 86-100 Good 71-85 Satisfactory 56-70 Fair 41-55 Poor 26-40 Very Poor 11-25 Serious 0-10 Failed 1.5 Definitions Aviation Office - The Aviation Office is charged with responsibility for promoting the safe development of aviation to serve the people of the State of Florida. The Aviation Office Program Manager (AO -PM) has review and approval authority for each program task of the SAPMP. Base Course - Base Course is a layer of manufactured material, usually crushed rock (aggregate) or stabilized material (asphalt or concrete or Florida Limerock), immediately beneath the surface course of a pavement, which provides support to the surface course. Branch - A Branch designates pavements that have common usage and functionality, such as an entire runway, taxiway, or apron. Branch ID - A short form identification for the pavement Branch. In this report, Branch includes the common designation for the item e.g. RW 18 -36. Category - The Category classifies the airport according to the type and volume of aircraft traffic, as follows: • GA — for general aviation or community airports; • RL — for regional relievers or small hubs; • PR — for primary (certified under Part 139 requirements). Critical PCI - The PCI value considered to be the threshold for M &R decisions. PCI above the Critical generate economical activities expected to preserve and prolong acceptable condition. M &R for PCI values less than Critical make sense only for reasons of safety or to maintain a pavement in operable condition. A pavement section is expected to deteriorate very quickly once it reaches the Critical PCI and the unit cost of repair increases significantly. Distress Type - A distress type is a defined visible defect in pavement evidenced by cracking, vertical displacement or deterioration of material. In PCI technology, 16 distinct distress types for asphalt surfaced and 15 for Portland Cement Concrete surfaced pavements have been described and rated according to the impact their presence has on pavement condition. w 6 Packet Page -1330- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Florida DOT (FDOT) - Florida Department of Transportation was represented in this project by the Office of Aviation. Global M &R - Global M &R is defined as activities applied to entire pavement Sections with the primary objective of slowing the rate of deterioration. These activities are primary for asphalt surfaced pavements, e.g. surface treatments. Localized M &R (Maintenance and Repair) - Localized M &R is a temporizing activity performed on existing pavement to extend its serviceability and/or to improve rideability. Localized M &R can be applied either as a safety (stop -gap) measure or preventive measure. Common localized maintenance methods include crack sealing, joint sealing, and patching. Major M &R (e.g. Rehabilitation) - Activities performed over the entire area of a pavement Section that are intended to restore and/or maintain serviceability. This includes asphalt overlays, milling and replacing asphalt pavement, reconstruction with asphalt, reconstruction with Portland Cement Concrete (PCC) pavements, and PCC overlays. MicroPAVER - A commercially available software subsidized by FAA and agencies in the US Department of Defense developed to support engineered management of pavement assets using a condition based approach. This software has the functionality such that, if properly implemented, maintained, and operated, it meets the pavement management program requirements described by the FAA in Advisory Circular 150/5380 -7A. Minimum Condition Level - A threshold PCI value established by FDOT to represent the targeted minimum pavement condition that is desirable in the Florida Airport System. These values were established with consideration of pavement function and airport type. For instance, runways have higher minimum condition levels than aprons, and Primary airports have higher minimum condition levels than General Aviation airports. Network Definition - A Network Definition is a Computer -Aided Drafting & Design (CADD) drawing which shows the airport pavement outline with Branch and Section boundaries. This drawing also includes the PCI sample units and is used to identify those sample units to be surveyed, i.e. the sampling plan. The Network Definition for the airport is in Appendix A along with a table of inventory data. Pavement Condition Index (PCI) - The Pavement Condition Index is a number which represents the condition of a pavement segment at a specific point in time. It is based on visual identification and measurement of specific distress types commonly found in pavement which has been in service for a period of time. The definitions and procedures for determining the PCI are found in ASTM D 5340, published by ASTM International. Pavement Evaluation - A systematic approach undertaken by trained and experienced personnel intended for determination of the condition, serviceability, and best corrective action for pavement. Techniques to standardize pavement evaluation include the Pavement Condition Index procedures. Pavement Management System (PMS) - A Pavement Management System is a broad function that uses pavement evaluation and pavement performance trends as a basis for planning, programming, financing, and maintaining a pavement system. 7 Packet Page -1331- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Pavement Surface Type - The surface of pavement is identified as one of four types: • AC — for asphalt surface pavements; • PCC — for Portland Cement Concrete pavements; • AAC — for asphalt surface pavements that have had an asphalt overlay at some point in their construction history; APC — for composite pavements, which consist of asphalt over Portland Cement Concrete pavement. • PAC — for composite pavements, which consist of Portland Cement Concrete over asphalt pavement. Rank - Pavement rank in MicroPAVER determines the priority to be assigned to a pavement Section when developing an M &R plan. Pavement Sections are ranked as follows according to their use: • P — for Primary pavements, such as primary runways, primary taxiways, and primary aprons; • S — or Secondary pavements, such as secondary runways, secondary taxiways, and secondary aprons; • T — for Tertiary pavements such as "T" hangars and slightly used aprons. Reconstruction - Reconstruction includes removal of existing pavement, preparation of subgrade, and construction of new pavement with new or recycled materials. Reconstruction is indicated when distress types evident at the surface indicate failure in the pavement structure or subgrade of a type, and to an extent, not correctable by less extensive construction. Rehabilitation - Rehabilitation represents construction using existing pavement for a foundation. Rehabilitation most commonly consists of an overlay of existing pavement with a new asphalt or concrete surface. Recently, technology has expanded the options to include recycling of existing pavement and incorporating engineering fabrics or thin layers of elasticized materials to retard reflection of distress types through the new surface. Sample Unit - Uniformly sized portions of a Section as defined in ASTM D 5340. Sample units are a means to reduce the total amount of pavement actually surveyed using statistics to select and survey enough area to provide a representative measure of Section PCI. Sample Unit sizes are 5,000 ± 2,000 square feet for AC- surfaced pavements and 20 t 8 slabs for PCC- surfaced pavements. Section - Sections subdivide Branches into portions of similar pavement. Sections are prescribed by pavement structure, age, condition, and use. Sections are identified on the airport Network Definition. They are the smallest unit used for determining M &R requirements based on condition. Section ID - A short form identification for the pavement Section that maintains the original AirPAV identification where 100 series through 3000 series Sections are taxiways, 4000 and 5000 series Sections are aprons (the 5000 series represent run -up aprons and turnarounds), and 6000 series Sections are runways. Statewide Airfield Pavement Management Program (SAPMP) — The Statewide Airfield Pavement Management Program is a program implemented in 1992 by the Florida Department of Transportation to plan, schedule, and design the maintenance and rehabilitation activities 8 Packet Page -1332- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 necessary for the airfield pavement on Florida's public airports to allow the airports to operate efficiently, economically, and without excessive down time. System Inventory - A System Inventory is a Computer -Aided Drafting & Design (CADD) drawing which shows the airport pavement outline and identifies airfield construction activities since the last inspection. The System Inventory for the airport is included in Appendix A. Use - In MicroPAVER, Use is the term for the function of the pavement area. This is either Runway, Taxiway, or Apron for purposes of the FDOT Statewide Aviation Pavement Management System. Packet Page -1333- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 2. NETWORK DEFINITION AND PAVEMENT INVENTORY Marco Island Executive Airport (MKY) consists of a single runway; RW 17 -35, which is 100 -ft wide by 5,000 -ft long. Construction is planned to begin within the month of April for a parallel taxiway which will run along the west side of RW 17 -35. Currently the airport has multiple hangar facilities and tie -down spaces located throughout the apron, which was recently expanded in 2010. With exception to the one Portland Cement Concrete ramp connector, all of the pavement throughout the airport is constructed of Asphalt Concrete. It is important to note that the aforementioned runway data in addition to the remaining airfield pavement facilities geometric dimensions may vary slightly from the geometry used in the condition and M &R analysis based on field measurements. Marco Island Executive Airport is publicly owned and operated by Collier County. This airport is designated as a General Aviation airport and is located in District 1 of the Florida Department of Transportation. 2.1 Network Definition The pavements within the network are defined in MicroPAVER in terms of manageable units that help to organize the data into similar groups. An organizational hierarchy is used to establish these units. 2.1.1 Branch Section Identification The airport pavement network is subdivided into separate Branches (runways, taxiways, or aprons) that have distinctly different uses. Branches are then further divided into Sections with similar pavement construction and performance that may share other common attributes. Sections are manageable units used to organize the data collection and are treated individually during the rehabilitation planning stage. A pavement rank, consisting of primary, secondary, and tertiary levels, is assigned to each Section based on their level and type of use. The pavement rankings that were designated for each Section in the previous SAPMP update were again used for this update. As discussed in Section 1.4.3 "Pavement Inspection Methodology for the SAPMP", the sections are sub - divided into sample units, which are the smallest subdivision in a pavement network, only for the purpose of conducting the pavement condition survey. 2.1.2 System Inventory and Network Definition Update The System Inventory and Network Definition drawings are used to identify changes in the network since the most recent update from the 2006/2008 inspections and also to plan the field inspection activities for the 2011 survey. Prior to the field inspection process, the System Inventory drawing was updated from the previous inspection with notes indicating recent construction projects on the various Sections of pavement throughout the airfield. This System Inventory drawing is used to update the Network Definition drawing. The Network Definition drawing shows the airport pavement outline with Branch and Section boundaries. This drawing also includes the PCI sample units and is used to identify those sample 10 Packet Page -1334- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 units to be surveyed, i.e. the sampling plan. The previous airport configuration and history was compared with the current airport configuration, and the existing network branch, section and sample unit designations were revised to match the current configuration. This drawing serves not only as a primary guide for the airfield inspectors but also as an important historical record. The updated System Inventory and Network Definition drawings for Marco Island Executive Airport are provided in Appendix A. Table 2 -1 below lists the recent construction projects at the airport. Table 2 -1: Construction Since Last Inspection & Anticipated Construction Activity Construction Area (ft) % of Total Area Year Location Work Type / Pavement Section 2010 North West Apron Expansion 2011 West side of Runway 17 -35 New Full Len th Parallel Taxiway 2.2 Pavement Inventory The detailed pavement inventory was updated to reflect the network definition update and field inspection results. The total airfield pavement area in 2011 at Marco Island Executive Airport is 844,755 square feet. The breakdown of pavement area for each pavement use is provided in Table 2 -2. Table 2 -2: Pavement Area by Pavement Use Use Area (ft) % of Total Area Runway 500,000 59% Taxiway 7,880 1 % Apron 336,875 40% All (Weighted) 1 844,755 100% Figure 2 -1 presents the breakdown of the pavement area at Marco Island Executive Airport by surface type. 11 Packet Page -1335- Pavement Evaluation Report—Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Figure 2 -1: Pavement Area by Surface Type 1% 99% 3/27/2012 Item 16.G.4. MAC - Asphalt Concrete Pavement ® PCC - Portland Cement Concrete Details of pavement Branch and Section information including Branch name (which indicates pavement use), Branch ID, Section ID, section area, rank, surface type, last construction date, number of samples inspected, and number of samples in each Section are given in Table 2 -3 below. A more detailed Pavement Inventory Table may be found in Appendix A of this report. 12 Packet Page -1336- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 2 -3: Branch and Section Inventory Branch Name Branch ID Section ID True Area (ft) Section Rank Surface Type Last Const. Date Total Samples Inspected Sample Units in Section North Apron AP N 4205 211,940 P AC 1/1/1975 5 44 North Apron AP N 4210 41,600 P AC 1/1/2010 0 9 NW Apron AP NW 4105 29,220 P AC 1/1/1996 1 g NW Apron AP NW 4110 23,760 P AC 1/1/1996 1 g Apron Turnaround RW 35 AP TA RW35 5105 30,355 P AC 1/1/1976 2 6 Runway 17 -35 RW 17 -35 6105 100,000 P AC 1/1/1976 5 20 Runway 17 -35 RW 17 -35 6110 300,000 P AC 1/1/1976 15 60 Runway 17 -35 RW 17 -35 6115 100,000 P AC 1/1/1976 5 20 Connector Taxiwa TW CONN 105 7,880 P PCC 1/1/1960 1 1 Note: If a new construction, then survey date = last construction date and PCI is set to 100 by MicroPAVER. Sections not surveyed due to reasons such as re- sectioning, no escort, not accessible at the time of survey. 13 Packet Page -1337- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 3. PAVEMENT CONDITION Pavement conditions were inspected in accordance with the methods outlined in FAA AC 150/5380 -6B and ASTM D 5340 -04 "Standard Practice for Airport Pavement Condition Index Surveys." These procedures define distress type, severity and quantity for sampling areas within each section to determine the Pavement Condition Index (PCI). 3.1 Inspection Methodology A PCI survey is performed by measuring the amount and severity of pavement distresses, which are caused by traffic load, climate, and other factors, observed within a sample unit. This data is imported into MicroPAVER, which calculates PCI values for the pavement sections. Tables 3 -1 and 3 -2 below list the pavement distress types and related causes for asphalt concrete (AC) and Portland Cement Concrete (PCC), respectively. Table 3 -1: Pavement Distresses for Asphalt Concrete Surfaces 53 Rutting Load 54 Shoving Pavement Growth 55 Slippage Cracking Load / Pavement Bond 56 Swelling Climate / Sub ade Quality. Source: U.S. Arm CERL, FDOT AiJfield Ins ection Reference Manual 14 Packet Page -1338- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 3 -2: Pavement Distresses for Portland Cement Concrete Surfaces Code Distress Mechanism 61 Blow -u Climate 62 Corner Break Load 63 Linear Crackin Load 64 Durabilit Crackin Climate 65 Joint Seal Dama e Climate 66 Small Patch Pavement Re air 67 Lar e Patch/1 Ttilit Cut Utility / Pavement Re air 68 Po out Climate 69 Pum in Load 70 Scalin /Crazin Construction Quality 71 Faultin Sub grade Quality 72 Shattered Slab Load 73 Shrinkage Crackin Construction Quali / Load 74 Joint S allin Load 75 Corner S allin Load Source: U.S. Arm CERL, FDOTAirfleld Ins ection Reference Manual Prior to conducting the inspections, Global Positioning System (GPS) coordinates were recorded using CADD at the centroid of each sample unit. The centroid is usually the geometric center of the area, but in cases where sample units are irregular in shape, this is the center of mass. These data are presented in a table on the updated Network Definition Map in Appendix A of this report. Pavement condition inspections at Marco Island Executive Airport were performed in March 2011. Data were recorded in the field in accordance with FAA Advisory Circular 150/5380 -613 "Guidelines and Procedures for Maintenance of Airport Pavements" and ASTM D 5340 "Standard Test Method for Airport Pavement Condition Index Surveys" (2004). After the completion of data collection, the data was imported into MicroPAVER, and PCI values were calculated for the pavement sections. 3.2 Pavement Condition Index Results According to the 2011 survey, the overall area - weighted PCI at Marco Island Executive Airport is 40, representing a Fair overall network condition. Overall the airport exhibited pavement distresses associated with climate and age distresses. Asphalt Concrete pavement distresses include; weathering, raveling, longitudinal and transverse cracking, and block cracking distresses of which are common of pavements of similar age. RW 17 -35 exhibited low and medium severity longitudinal and transverse cracking along with medium severity weathering and raveling. Medium severity block cracking was also observed throughout the runway pavement section. Similar distresses were observed throughout the older pavement of the apron section, with low and medium severity block cracking in addition to 15 Packet Page -1339- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 medium severity weathering and raveling. The apron expansion was recently constructed in 2010> and was not inspected due to its new condition. This pavement section was assumed to have a PCI of 100. Appendix B contains a table and a Condition Map which depicts the PCI results by Section, and Appendix C contains a table of PCI results by Branch. Appendix I includes detailed distress data generated by MicroPAVER for each inspected sample unit. Figure 3 -1 provides the PCI distribution by rating category for Marco Island Executive Airport. Poor 32% Figure 3 -1: Network PCI Distribution by Rating Category Good 8% Serious 1% Figure 3 -1a: Condition Rating Summary Condition Rating Total Area (a ft ) Percent 65,360 8% 0 0% 0 0% FESatisfactory 271,515 32% 500,000 59% 7,880 1% 0 0% !ry Poor 59% Approximately 8% of the network is in Good condition while 60% of the network is in Very Poor and Serious condition. Table 3 -3 illustrates the area- weighted PCI computed individually for each pavement use. 16 Packet Page -1340- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 3 -3: Condition by Pavement Use Use Area- Weighted PCI Condition Rating Runway 31 Very Poor Taxiway 21 Serious Apron 57 Fair All (Weighted) 40 Very Poor Figure 3 -2 presents the breakdown of PCI by range for each pavement use. Figure 3 -2: Percentage of Pavement Area within Each PCI Range by Pavement Use (a) Runway 100% 17 Packet Page -1341- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 100% 90% 80% 70% y 60% U V a 50% f0 d 40% Q 30% 20% ]0% 0% (b) Taxiway ® Good: 86 -100 — Satisfactory: 71 -85 Fair: 56 -70 Lr Poor: 41 -55 7 Very Poor: 26 -40 ■ Serious: 11 -25 0 Failed: 0 -10 18 Packet Page -1342- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 100% 90% 80% 70% d i 60% n. d 50% C' 40% 30% 20% 10% 0% (c) Apron 81% i® Good: 86 -100 :] Satisfactory: 71 -85 :� Fair: 56 -70 E Poor: 41 -55 ❑ Very Poor: 26 -40 ■ Serious: 11 -25 o Failed: 0 -10 19 Packet Page -1343- 3/27/2012 Item 16.G.4. Pavement Evaluation Report -Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 4. PAVEMENT CONDITION PREDICTION Performance prediction models or deterioration curves for PCI were used to develop a condition forecast. The performance models were developed for combinations of variables such as pavement use (runway, taxiway or apron), surface type (AC or PCC) and airport category (GA, RL, or PR). Figure 4 -1 illustrates the predicted performance of pavements at Marco Island Executive Airport based on current condition, age since last construction and the deterioration model appropriate for the type of pavement. The figure presents the forecast for each pavement use and displays the FDOT minimum service level for General Aviation (GA) airports. Figure 4 -1: Predicted PCI by Pavement Use Appendix D presents the tabular summary of the predicted Section PCI for each year from 2011 to 2020. 20 Packet Page -1344- 100 90 80 54 5? S/ 49 48 an ;°. 70 30 38 27 Q 2U 17 - z4 '� Runways !9 60 Taxiways 7 .� 3 50 Apron 0 U 40 FDOT Minimum Service Level L d — - 75 Runways U30 — - 65 Taxiways 20 -- - 60 Aprons 12 10 10 0 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Year Appendix D presents the tabular summary of the predicted Section PCI for each year from 2011 to 2020. 20 Packet Page -1344- 54 5? S/ 49 48 30 38 27 2U 17 - z4 '� ,1 !9 18 /7 7 4 � ` 0 U Appendix D presents the tabular summary of the predicted Section PCI for each year from 2011 to 2020. 20 Packet Page -1344- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 5. MAINTENANCE POLICIES AND COSTS 5.1 Policies Maintenance and rehabilitation (M &R) policies are sets of rules used to develop repair recommendations for distresses encountered during the visual inspections. Maintenance refers to repair -type activities that are applied to specific distress types on the pavement. These activities are preventative and/or corrective in nature and are recommended to help achieve the performance goal. Table 5 -1 provides the list of the maintenance activities used in MicroPAVER to treat specific distress types. MicroPAVER applies repairs to these distresses and adjusts the PCI based on specific rules. These repairs are used only in the first year of an analysis. Rehabilitation is warranted when the pavement condition decreases below a critical point such that the deterioration is extensive or the rate of deterioration is so great that routine maintenance is no longer cost - efficient. This critical point is called "Critical PCI." The critical PCI levels for different pavement and branch types established in the previous SAPMP update were used in this update for the development of the M &R plan for the airport. Sections above critical PCI levels receive routine maintenances while pavements predicted to deteriorate below their respective critical PCI level during the analysis period will be identified for Major M &R. Table 5 -2 gives the critical PCI levels for General Aviation Airports. The maintenance rehabilitation policy and activity costs have been updated based on the study of readily available construction cost data at the time of this study. The costs depicted in this report are intended for planning purposes. 21 Packet Page -1345- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Ai1port Florida Statewide Pavement Management Program May 2011 Table 5 -1: Routine Maintenance Activities for Airfield Pavements Surface Distress Severi * Work Type Code Work Unit Alligator Crack M, H Patching - AC Deep PA -AD S Ft Bleeding N/A No Localized M &R NONE N/A Block Crack M, H Crack Sealing — AC CS -AC S Ft Corrugation L, M, H Patching - AC Dee PA -AD S Ft Depression M, H Patching - AC Dee PA -AD S Ft Jet Blast N/A Patching - AC Dee PA -AD S Ft Joint Ref. Crack M, H Crack Sealing — AC CS -AC Ft L & T Crack M, H Crack Sealing — AC CS -AC Ft Oil Spillage N/A Patching - AC Shallow PA -AS S Ft AC Patching M, H Patching - AC Dee PA -AD S Ft Polished Agg. N/A No Localized M &R NONE N/A Raveling and Weathering L Surface Sealing - Rejuvenating SS -RE S Ft M Surface Seal - Coal Tar SS -CT S Ft H Microsurfacin MI -AC S Ft Rutting M, H Patching - AC Dee PA -AD S Ft Shoving M, H Grinding Localized GR -LL S Ft Slippage Crack N/A Patching - AC Shallow PA -AS S Ft Swelling M, H Patching - AC Dee PA -AD S Ft Blow-Up L, M, H Patching - PCC Full Depth PA -PF S Ft Corner Break M, H Patching - PCC Full Depth PA -PF S Ft Linear Crack M, H Crack Sealing — PCC CS -PC Ft Durability Crack H Slab Replacement — PCC SL -PC S Ft M Patching - PCC Full Depth PA -PF S Ft Jt. Seal Damage M, H Joint Seal Localized JS -LC Ft Small Patch M, H Patching - PCC Partial Depth PA -PP S Ft Large Patch M, H Patching - PCC Full Depth PA -PF S Ft PCC Po outs N/A No Localized M &R NONE N/A Pumping N/A No Localized M &R NONE N/A Scaling H Slab Replacement — PCC SL -PC S Ft Faulting M, H Grinding Localized GR -PP Ft Shattered Slab M, H Slab Replacement — PCC SL -PC S Ft Shrinkage Crack N/A No Localized M &R NONE N/A Joint S all M, H Patching - PCC Partial Depth PA -PP S Ft Corner S all I M, H I Patchin - PCC Partial Depth PA -PP S Ft *L = Low, M = Medium, H = High 22 Packet Page -1346- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 5 -2: Critical PCI for General Aviation Airports Use Critical PCI Runway 65 Taxiway 65 Apron 65 It should be noted that critical PCI is not the same as Minimum PCI or Minimum Condition. The Minimum PCI is a value set by the user so pavement sections are rehabilitated before they fall below the set minimum. Table 5 -3 gives the targeted, or desired, Minimum PCI values for runways, taxiways, and aprons of General Aviation Airports. Table 5 -3: FDOT Minimum Service Level PCI for General Aviation Airports Minimum PCI Runway Taxiway Apron 75 65 60 Typical Major M &R activities range from overlays to reconstruction. Based on the critical PCI values in Table 5 -2 the PCI trigger range when the likely activity would be a mill and resurface was 40 to 79 and reconstruction at a PCI of 39 or lower. One important concept of pavement management systems is that it is cost effective to maintain pavements that are already in good condition rather than wait for them to get worse and require more expensive rehabilitation. Crack sealing and full -depth patching are the M &R activities recommended to repair pavements with PCI values between 80 and 90. MicroPAVER considers these as preventative M &R with their primary objective being to slow the rate of pavement deterioration. While the trigger PCI for mill and overlay has been set to 55, MicroPAVER also assigns mill and overlay to sections with a PCI greater than 55 if they exhibit some structural distress. Table 5 -4 summarizes the M &R activities for General Aviation Airports based on PCI value. 23 Packet Page -1347- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 5 -4: M &R Activities for General Aviation Airports 5.2 Unit Costs FDOT cost databases for airports and highway pavement maintenance and rehabilitation were updated from the previous SAPMP study based on current construction cost trends in order to determine meaningful costs for the program. Table 5 -5 presents the unit costs summary. 5.3 M &R Activities FDOT recognizes that although Mill and Overlay work is recommended for asphalt pavements within a PCI range from 40 to 79, it is conceivable that airports may not have adequate funding to perform this type of rehabilitation. Microsurfacing treatment is a maintenance /rehabilitation measure that can be used in lieu of asphalt pavement mill and overlay; however it should be understood that this measure is intended for short term pavement life extension. While the cost of microsurfacing is significantly lower than that of pavement mill and overlay, it is not intended to be a full rehabilitative measure for long term benefit. 24 Packet Page -1348- Activity PCI Range Maintenance Crack Sealing and Full -Depth Patching 80 and 90 Rehabilitation Mill and Overlay (AC) or Concrete Pavement Restoration (PCC) 40 to 79 Reconstruction 39 and less 5.2 Unit Costs FDOT cost databases for airports and highway pavement maintenance and rehabilitation were updated from the previous SAPMP study based on current construction cost trends in order to determine meaningful costs for the program. Table 5 -5 presents the unit costs summary. 5.3 M &R Activities FDOT recognizes that although Mill and Overlay work is recommended for asphalt pavements within a PCI range from 40 to 79, it is conceivable that airports may not have adequate funding to perform this type of rehabilitation. Microsurfacing treatment is a maintenance /rehabilitation measure that can be used in lieu of asphalt pavement mill and overlay; however it should be understood that this measure is intended for short term pavement life extension. While the cost of microsurfacing is significantly lower than that of pavement mill and overlay, it is not intended to be a full rehabilitative measure for long term benefit. 24 Packet Page -1348- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Table 5 -5: Maintenance Unit Costs for FDOT Code Name Cost Unit GR -LL Grinding (Localized for AC) $2.10 SgFt PA -AL Patching — AC Leveling $2.30 SgFt PA -AS Patching — AC Shallow $2.90 SgFt PA -PF Patching — PCC Full Depth $38.11 SgFt PA -PP Patching — PCC Partial Depth $19.06 SgFt SL -PC Slab Replacement — PCC $39.11 SgFt CS -PC Crack Sealing — PCC $4.24 Ft UN -PC Undersealing — PCC $3.40 Ft CS -AC Crack Sealing — AC $2.25 Ft GR -PP Grinding (Localized for PCC) $22.51 Ft JS -LC Joint Seal (Localized) $2.00 Ft SH -LE Shoulder Leveling $2.81 Ft JS -SI Joint Seal — Silicon $2.81 Ft PA -AD Patching — AC Deep $4.90 1 SgFt OL -AT Overlay — AC Thin $2.80 SgFt SS -CT Surface Seal — Coal Tar $0.40 SgFt SS -FS Surface Seal — Fog Seal $0.40 SgFt SS -RE Surface Seal — Rejuvenating $0.40 SgFt ST -SB Surface Treatment — Single Bitum. $0.30 SgFt ST -SS Surface Treatment — Slurry Seal $0.55 SgFt ST -ST Surface Treatment — Sand Tar $0.28 SgFt MI -AC Microsurfacing - AC $0.65 SgFt The improvement in condition due to maintenance actions applied to specific distresses is only performed when an inspection was performed recently and only in the first year of the M &R analysis. In subsequent years, MicroPAVER calculates M &R costs based on expected unit costs for pavements in a range of PCIs. That is, for low PCI, it is expected that the repair would be significant (e.g. reconstruction) and therefore very costly. Using available unit cost data, the Major M &R Cost by Condition table was set up as shown in Table 5 -6. The cost assigned to each range of PCI is based on a Transportation Cost Report provided by Office of Planning Policy of FDOT where the unit costs of reconstruction and resurfacing of airfield pavements were included. These costs were then assigned to the appropriate PCI range to arrive at a cost per square foot necessary to restore pavements at that PCI level to new condition, i.e. a PCI of 100. 25 Packet Page -1349- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Aft Table 5 -6: M &R Activities and Unit Costs by Condition for V, General Aviation Airports A 3% inflation rate per year was applied to the unit costs during the M &R analysis. Packet Page -1350- Activity PCI Trigger Cost /SgFt Maintenance Crack Sealing and Full -Depth Patching 90 $0.06 80 $0.24 Rehabilitation Mill and Overlay (AC) or Concrete Pavement Restoration (PCC) 70 $3.00 60 $3.42 50 $6.29 40 $6.29 Reconstruction 30 1 $13.62 20 1 $13.62 A 3% inflation rate per year was applied to the unit costs during the M &R analysis. Packet Page -1350- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 6. PAVEMENT REHABILITATION NEEDS ANALYSIS Maintenance and Rehabilitation (M &R) analyses were performed after the condition data were calculated and MicroPAVER was customized with the maintenance policies and cost settings described in the previous section. The objective of the M &R analysis is to observe the effect of different fiscal scenarios on the network condition, over a period of ten years, starting from 2011. The analysis was conducted using an unlimited budget. An unlimited budget allows all M &R needs to be identified along with the associated cost regardless of priority. Table 6 -1 presents the M &R list of immediate needs for Major M &R, i.e. Year 1 of the forecast. The importance of this listing is that it points out the major activities triggered by the current condition of the pavements. Table 6 -1: Summary of Immediate Major M &R Needs Option No. 1 Branch Name Section ID Surface Type Section Area (ft2) Major M &R Costs* PCI Before Activity PCI After M &R North Apron 4205 AC 211,940 $1,333,102.70 47 Mill and Overlay 100 NW Apron 4105 AC 29,220 $183,793.81 47 Mill and Overlay 100 Apron Turnaround RW 35 5105 AC 30,355 $190,932.97 45 Mill and Overlay 100 Runway 17 -35 6105 AC 100,000 $1,288,700.37 31 Reconstruction 100 Runway 17 -35 6110 AC 300,000 $4,086,001.33 29 Reconstruction 100 Runway 17 -35 6115 AC 100,000 $995,500.25 35 Reconstruction 100 Connector Taxiway 105 PCC 7,880 $107,325.63 20 Reconstruction 100 Total $8,185,357.06 36 100 * Costs are adjusted for inflation. FDOT recognizes that the costs attributed to the aforementioned `Major Activity' of performing a pavement `Mill and Overlay' may conflict with budgetary constraints. Table 6 -2 presents an alternative minor rehabilitative activity to the mid -range performing pavements. The alternative activity is performing a `Microsurfacing /Slurry Seal' to the pavement to retard the degradation of the facility until funding is available for a `Mill and Overlay' activity. 27 Packet Page -1351- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Ai7port Florida Statewide Pavement Management Program May 2011 Table 6 -2: Summary of Immediate Major M &R Needs Option No. 2 Branch Name Section ID Surface Type Section Area (ft) Major M &R Costs* PCI Before M &R M &R Activity PCI After M &R North Apron 4205 AC 211,940 $137,761.00 47 Microsurfacing 100 NW Apron 4105 AC 29,220 $18,993.00 47 Microsurfacing 100 Apron Turnaround RW 35 5105 AC 30,355 $19,730.75 45 Microsurfacing 100 Runway 17 -35 6105 AC 100,000 $1,288,700.37 31 Reconstruction 100 Runway 17 -35 6110 AC 300,000 $4,086,001.33 29 Reconstruction 100 Runway 17 -35 6115 AC 100,000 $995,500.25 35 Reconstruction 100 Connector Taxiway 105 PCC 7,880 $107,325.63 20 Reconstruction 100 Total $6,654,012.33 36 1 100 * Costs are adjusted for inflation. In addition to the immediate Major M &R needs, maintenance activities for pavement areas above critical PCI have been recommended by MicroPAVER for Year 1 and are shown in Table 6 -3 below. The costs provided in Table 5 -5 were used to calculate the costs associated with this work, which is intended to treat specific distress types. A more detailed table is provided in Appendix E. 28 Packet Page -1352- w � O m U � s I o o cy W ^.'sN 0 ly v C r.r G� ii a M cs 00 00 0 � � C.) o � C o II cd to tr L � � O C 3� c 0 i ON a 3' bJD a � � 0 �Y C O U C is Y O G C d O L O � Y � U y bo -M rA cz � A n C cn 3 c � m E 5n M aa) > cz z on O C U E-+ > 3 z N W N 4 N O N .-r CD 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Figure 6 -1: Budget Scenario Analysis 100 90 80 70 Q 60 °D 50 3 —9--No M &R i 40 —t— M &R d 30 U o, 20 10 0 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Year The following network level observations can be made from the figure above: • The PCI will deteriorate from 40 in 2011 to 28 in ten years if no M &R activities are low performed. • The PCI will remain at or above 86 through the 10 -year analysis period under the unlimited budget scenario. A 2020 PCI of 86 with this scenario is 58 PCI points higher than a "No M &R" scenario. The total cost for Major M &R over this 10 -year period is about $8.2 million. 30 Packet Page -1354- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 7. MAINTENANCE AND REHABILITATION PLAN The M &R analysis results include activities that likely exceed a typical annual budget level. These activities would need to be evaluated for feasibility and desirability based on the airport's future plans. In an effort to identify appropriate budget levels, the 10 year M &R analysis was evaluated to determine levels needed to address several specific areas: preventive maintenance, major activities for pavements in poor condition (Major M &R for PCIs less than Critical), and activities that would be desirable to preserve good pavement conditions where they exist (Major M &R for PCI greater than or equal to Critical). Table 7 -1 provides the summary results under the critical PCI unlimited funding scenario Table 7 -1: M &R Costs under Unlimited Funding Scenario Year Preventative Major M &R Total Year Cost 2011 $566.78 $8,185,357.06 $8,185,923.84 2012 $679.30 $0.00 $679.30 2013 $1,872.95 $0.00 $1,872.95 2014 $2,950.33 $0.00 $2,950.33 2015 $4,283.56 $0.00 $4,283.56 2016 $5,714.21 $0.00 $5,714.21 2017 $7,846.50 $0.00 $7,846.50 2018 $9,921.25 $0.00 $9,921.25 2019 $30,360.44 $0.00 $30,360.44 2020 $41,840.20 $0.00 $41,840.20 Total $106,035.52 $8,185,357.06 $8,291,392.58 Note: Costs are adjusted for inflation. Approximately 100% of the total Major M &R cost is required in the first year (2011). According to the 2011 inspections, the following pavement sections were in immediate need of Major M &R Activity: • North Apron — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Northwest Apron — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Apron Turnaround RW 35 — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Runway 17 -35 — Asphalt Pavement reconstruction activity per the FAA P -401 Specification. • Taxiway Connector — Portland Cement Concrete reconstruction activity per the FAA P -501 Specification. 31 Packet Page -1355- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 The unlimited budget scenario provides the basis for estimating the total repair cost. Appendix F provides details of M &R plan by year under the unlimited funding scenario, and the map of the 10 -year M &R plan is provided in Appendix G. It is important to understand that the SAPMP is a network level tool and the M &R costs provided in this report are only for planning purposes. 32 Packet Page -1356- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 8. VISUAL AIDS 8.1 System Inventory and Network Definition Drawings The System Inventory and Network Definition CADD drawings, which show the airport pavement outline with Branch and Section boundaries and identify changes in the network pavement since the last inspection and the sampling plan, respectively, are included in Appendix A of this report. 8.2 Condition Map A Condition Map that has been prepared based on data linked to the airport's shape file is included in Appendix B. The Condition Map graphically show the inventory and condition of the airport via color coding shown on the shape file. The coding provides a visual representation that illustrates the PCIs for each pavement section. 8.3 10 -Year M &R Map A 10 -Year M &R Map that shows the summary of the M &R plan is attached in Appendix G. 8.4 Photographs Selected digital photographs taken during the pavement inspection are provided in Appendix H to provide visual support to special pavement conditions or distress observed during the inspection of the airport. 33 Packet Page -1357- 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 9. RECOMMENDATIONS Pavement condition inspections were performed at Marco Island Executive Airport, and a 10- year M &R plan was developed based on the unlimited funding scenario. The following recommendations were made based on the 2011 condition inspection and M &R analysis results: • North Apron — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Northwest Apron — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Apron Turnaround RW 35 — Asphalt Pavement mill and overlay activity per the FAA P -401 Specification. • Runway 17 -35 — Asphalt Pavement reconstruction activity per the FAA P -401 Specification. • Taxiway Connector — Portland Cement Concrete reconstruction activity per the FAA P -501 Specification. Further evaluation of these features is necessary in order to develop repair plans and timing for future budgets since these needs cannot be addressed with typical annual expenditures. 34 Packet Page -1358- 3/27/2012 Item 16.G.4. APPENDIX A NETWORK DEFINITION MAP SYSTEM INVENTORY MAP PAVEMENT INVENTORY TABLE WORK HISTORY REPORT Packet Page -1359- Y W «m WO o c ;6 W o O UJ w I __ Nv� k� _o �� � €;gym- �� £p� �'< Q ��� �QSV 4 �„ � ¢ � Mag'� 3� M�� �g Q 3 zgWj La s 9p5 bbb0�� o _. Q� ' ISBN n $ aao 2 • oe O � z a• Wp 4qo`. , 616 ez ,e99" 199 ' S1 'A ,n 13 '. �!1 tie0; Q `1z6 e--I '�xa Q1 uA 1�zz- fD O_ o 4- 6 N n, V„s- - a ;113. X09 col 1R n! L �1 +., O m 3 0 G� �I c rl GC i� w°p 0 zz z ti a 0 0., 'O N O E. a� R O M M M M M M M M O� C� � O� � O, O, C F � � a � 0 a O Zo N r- M O O 00 [� Q N N N MO O O O rn 1"r ON C) O O O 3" N O O O 00 M na M C v') o W% kn O y N -4 N � 0 0¢¢¢¢ 0 0 0 3 3 3 3 a a a z z z x M V'1 V'1 V'1 z rn M r4 Z � 3 cc CL s¢ Q ¢ o cC cC c� y - L- 0 L z z z¢ x x r Q CA) N 4 N O w .-f rn Date:06/15/2011 Work History Report Pavement Database: 3/27/2012 Item 16.G.4. 1 of 2 1 Network: MKY Branch: AP N (NORTH APRON) Section: 4205 Surface: AC ;.D.: 01/01/1975 Use: APRON Rank P Length: 878.00 Ft Width: 232.00 Ft True Area:211,940.00 SoF Work Work Works hickness Major" Date', Code Description` Cost 0 M &R Comments ... 01/ 01/1975 IMPORTED BUILT. �°�' "" �= True ST 1975 AC Network: MKY Branch: AP N (NORTH APRON) Section: 4210 Surface: AC L.C.D.: 01/01/2010 Use: APRON Rank P Length: 300.00 Ft Width: 135.00 Ft True Area: 41,600.00 SqF Work Works Work Cost hick ness Major Comments Date' Code Description ( I' M &R 01/01/2010 ! INITIAL ; Initial Constructiori $0 1 0:0 True 11, Network: MKY Branch: AP NW (NW APRON) Section: 4105 Surface: AC L.C.D.: 01/01/1996 Use: APRON Rank P Length: 131.00 Ft Width: 199.00 Ft True Area: 29,220.00 SqF Work-_ ° - Work Work Idcness Maiorfi Date:' Code Description Cost (in), °; M &R Comments µ wr 01/01/1996 IMPORTED BUILT True ST 1996 AC PAVEMENT Network: MKY Branch: AP NW (NW APRON) Section: 4110 Surface: AC L.C.D.: 01/01/1996 Use: APRON Rank P Length: 90.00 Ft Width: 199.00 Ft True Area: 23,760.00 SQF Work. Work Work "; hidcness Major . Dates'` Code Description _ . Cost (.Tn)` "r; ' M &R Comments 01/01/1996 `- INITIAL Initial Coristructiori� `3'' ° ; $0 0:0 True Network: MKY Branch: AP TA RW35 (APRON TURNAROUND RW 35) Section: 5105 Surface: AC L.C.D,: 01/01/1976 Use: APRON Rank P Length: 176.00 Ft Width: 150.00 Ft True Area: 30,355.00 SqF Work Work Work hickness Major Date . Code Description Cost (in) . < M &R Comments 01/1976 IMPORTED BUILT 3:0 True 976: 3" AC ON 7 "SOIL- CEMENT Network: MKY Branch: RW 17 -35 (RUNWAY 17 -35) Section: 6105 Surface: AC L.C.D,: 01/01/1976 Use: RUNWAY Rank P Length: 1,000.00 Ft Width: 100.00 Ft True Area: 100,000.00 SaF Work _ Work Work° -'. hickness Major Date `'> Code Description Cost " (in) ., M &R Comments 01/01/1976 ` IMPORTED BUILT ", = 3'.0d True h 976: 3" AC ON T.. SOIL-CEMENT', Network: MKY Branch: RW 17 -35 (RUNWAY 17 -35) Section: 6110 Surface: AC L.C.D.: 01/01/1976 Use: RUNWAY Rank P Length: 3,000.00 Ft Width: 100.00 Ft True Area:300,000.00 SaF Work,' Work Work: "- Thickness Major Date' Code Description Cost (fn) M&R - Comments 01/01/1976" IMPORTED BUILT 2.ON True 976:2 "AC'ON7 "SOIL- CEMENT L Network: MKY Branch: RW 17 -35 (RUNWAY 17 -35) Section: 6115 Surface: AC L.C.D.: 01/01/1976 Use: RUNWAY Rank P Length: 1,000.00 Ft Width: 100.00 Ft True Area: 100,000.00 SqF Work Work Work; hickness Major Date Code Description Cost (n) M &R Comments 01/01/1976" IMPORTED BUILT 3.01 True 976: 3 "AC`ON 7 "SOIL- CEMENT Network: MKY Branch: TW CONN (CONNECTOR TAXIWAY) Section: 105 Surface: PCC L.C.D.: 01/01/1960 Use: TAXIWAY Rank P Length: 100.00 Ft Width: 46.00 Ft True Area: 7,880.00 SqF Work Work Work 11.1cknessl Major Date Code Description' . Cost ( in) M &R Comments, 01/01/1960' IMPORTED BUILT ' ,- I True KST1960PCC Packet Page -1363- Date:06 /15i2011 Work History Report Pavement Database: Summary: 3/27/2012 Item 16.G.4. 2 of 2 1 Work Description Section Count Area Total SgFt Thickness Avg in Thickness STD (in) BUILT 7 779,395.00 2.75 .50 Initial Construction 2 65,360.00 .00 .00 STD = Standard Deviation Packet Page -1364- 3/27/2012 Item 16.G.4. APPENDIX B 2011 CONDITION MAP PAVEMENT CONDITION INDEX TABLE Packet Page -1365- \��| g! §( §� §� | ■i 2 §| - , : §�i . rm IRP / k q k 2 Q? � ?\ � ..� \ « � !| ! | | O YS "C3 C C 0 •.n L"r O U :r ^^RS� F+��I MM1 F� U "3 Ltd O a o d� O Q, '3N O 0. w N v N O N CD 3 rn -91 y 6> a coo w I'D O N O rV o N E� eC y 'Ci rr G U V'l O N vl � v'1 w �• U U U U U U U U U a � O a R N M O O O OO 3 3 3 3 I~I 3 3 M to M kn M V'1 M z z z z O ¢ d¢¢ H 3 3 3 3 kn M � 3 d¢ ° 3 3 3 C: L° c z z z z d 0. w N v N O N CD 3 rn -91 3/27/2012 Item 16.G.4. APPENDIX C BRANCH CONDITION REPORT SECTION CONDITION REPORT Packet Page -1368- 3/27/2012 Item 16.G.4. Branch Condition Report Date: 6 /15/2011 1 of 2 Pavement Database: NetworklD: MKY Number of Sum Section Avg Section True Area PCI Weghted Branch ID Sections Length Width (SgFt) Use Average Standard Average (Ft) (Ft) PCI DeviationPCI ; .2 �II AP N (NORTH APRON) 2 1,178.00 183.50 253,540.00 APRON L, 78,50 26.50 55 70 °s d X67 AP NW (NW APRON) 2 221.00 199.00 52,980.00 APRON 69.50 22.50 * < 18 AP TA RW35 (APRON 1 176.00 150.00 30,355.00 APRON 45.00' 0.00 45, 00 TURNAROUND RW 35) n, RW 17 -35 (RUNWAY 17 -35) 3 5,000.00 100.00 500,000.00 RUNWAY 3,1.67, 2.49 ' ;r 30 60 TW CONN (CONNECTOR 1 100.00 46.00 7,880.00 TAXIWAY 21M 0.00 ;f 21.00 TAXIWAY) AT Packet Page -1369- 3/27/2012 Item 16.G.4. Date: 6 /15/2011 Branch Condition Report 2 of 2 Pavement Database: Use Category Number of Sections Total Area (SgFt) Arithmetic Average PCI Average PCI STD. Weighted Average PCI APRON 5 336,875.00 66.20 24.47 56.54 RUNWAY 3 500,000.00 31.67 2.49 30.60 TAXIWAY 1 7,880.00 21.00 0.00 21.00 All 9 844,755.00 49.67 26.19 40.85 STD = Standard Deviation Packet Page -1370- 3/27/2012 Item 16.G.4. Date: 6 /15/2011 Section Condition Report 1 of 2 Pavement Database: NetworklD: MKY Branch ID Section ID last ' Surface Use Rank Lanes True Area Last • .,,, Age Pcl _ inspection: A t Const (SgFt) � Date: l, Inspection AP N (NORTH APRON) 4205 01/01/1975: AC APRON P 0 211,940.00 03/31/2011.,; 36 % 47 00. , PO. 0 54 }: IT AP N (NORTH APRON) 4210 01/01/2010_ AC APRON P 0 41,600 00 01/01/2010:' 0 00 i1D0 kk ,:. AP NW (NW APRON) 4105 01I01/1996 AC APRON P 0 29,220.00'03/ 31/201'1 :1 15 47 00` emu' AP NW (NW APRON) 4110 01/01/1996 AC APRON P 0 23,760.00 03/31/2011. 15 92 00' 1.00 AP TA RW35 (APRON 5105 1= 01/01/1976 AC APRON P 0 30,355.00 03131/2011^, 35 45 00 -T1JRNAROUND- RVV-35 ) x RW 17 -35 (RUNWAY 17 -35) 6105 '01/01/1976,, AC RUNWAY P 0 100,000.00 03/31/2011 '; 35 31 00 RW 17 -35 (RUNWAY 17 -35) 6110 01/0111976' AC RUNWAY P 0 300,000.00 03/31/2011: 35 29.00 gi1 k X35 RW 17 -35 (RUNWAY 17 -35) 6115 01/01/1976, AC RUNWAY P 0 100,000.00 03/31/2011: 35 �r 00' TW CONN (CONNECTOR 105 X01/0111960 PCC TAXIWAY P 0 7,880.00 03/31/2011` 51 2-1.00 Packet Page -1371- 3/27/2012 Item 16.G.4. Date: 6 /15/2011 Section Condition Report 2 of 2 Pavement Database: Age Category Average Age At Inspection Total Area (SgFt) Number of Sections Arithmetic Average PCI PCI Standard Deviation Weighted Average PCI 0 -02 0.00 41,600.00 1 100.00 0.00 100.00 11 -15 15.00 52,980.00 2 69.50 22.50 67.18 31 -35 35.00 530,355.00 4 35.00 6.16 31.42 36 -40 36.00 211,940.00 1 47.00 0.00 47.00 over 40 51.00 7,880.00 1 21.00 0.00 21.00 All 28.56 844,755.00 9 49.67 26.19 40.85 Packet Page -1372- 3/27/2012 Item 16.G.4. APPENDIX D PAVEMENT CONDITION PREDICTION TABLE PREDICTED PCI BY PAVEMENT USE GRAPH Packet Page -1373- O m wo s h y o� o� x� s � 0 0., O V •r i.n a r 0 0 U H Lin 1 Q CC 0 w N 4 N O m rn :p N O M 00 M 00 M N N O M 00 M 00 M N N N O M 00 M 00 M N N N N � N L �I IIj � N N M N 4 kr) \:J kn N �I p t` -,t 00 O, er O, kn � M N M N N C � r1 L a Ct O O Q, fit' M N M N 3 U c O kn o v' o Ln W) o ,r, M~W M M M M z z z z 6 ¢¢¢ 3 3 3 3 kn M v � R z 3 oV,knV L ¢ ¢ Ea OU 0 0 z z z z ¢ ¢ x x 0 w N 4 N O m rn :p O y wO O � Ct � d � O � a d W � � O C V U �I 1 A i.n w N +� CG CC M � a I I ! 0 N O N O N O N 0 N 0 N O N 0 N L ea a> 0 N N O N 0 N O N O O O O O O O O O O O O N O O� 00 [-- �O v') 11 M a2V13AV pa;g2►aM ua iV I3d W N N O N I I I I I I I I I I a T I ! h I ! � 0 0 W N N O N 3/27/2012 Item 16.G.4. APPENDIX E YEAR 1 MAINTENANCE ACTIVITIES TABLE Packet Page -1376- 0 0 ao � N O U V �i CCi c 1� i. 1 W e� U � � �n v(OS 0 3 F o a w 3 � � L � � O � 3= a o �L �y U Q � Lr � O � 3 r � A � L" w 6� y rA i Q y A 3 �A o ~" Q � z � a L p a� C CS Z U O [ a L q 3 z w G.) N 4 \ N O N rn a r, 11 3/27/2012 Item 16.G.4. APPENDIX F MAJOR M &R PLAN BY YEAR UNDER UNLIMITED FUNDING SCENARIO TABLE Packet Page -1378- t- a. W p 0 O o a . y W stti � LL •�rr YV C V bD C b C D w .w .r C s, a� C i. C L O a L U 0 0 0 0 L V Y L Y Y Y W C� CC fC O 0 0 0 L) 0 CG oC c4 0. M O O O N .� r- l O� [ � w M M O 00 \O V'1 oe p M oe C� 00 00 CN C O N O U �s cc ss cfl sFi � ss cfl 69 C CC c.Rr C. U U U U U U U ov, 0 �n 0 kn 0 kn 0 o ,r, 0 rn 3 C4 11 �Q L C cz M M M C s s 0 r-+ L L$. � C •iC z z ¢ C 0 0 0 0 0 0 =IH N N N N N N N -ti cn L C3 En 0 U dF LL W N y N O N a F. .1 3/27/2012 Item 16.G.4. APPENDIX G 10 -YEAR M &R MAP Packet Page -1380- «, woI sg ��: , g \ LOU (( ( ` § ) 4; ■z| ° � \§ \ � ;■ b - - - -- - \! ®A| §: ;.,.,..,. }} OW| � \ / t� Q $ ~ ¥ CU 2 u CL y» < � ! | 3/27/2012 Item 16.G.4. APPENDIX H PHOTOGRAPHS Packet Page -1382- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 AP TA RW 35, Section 5105, Sample Unit 300 — Low and medium severity (43) Block Cracking, low severity (52) Weathering and Raveling AP TA RW 35, Section 5105, Sample Unit 300 —Low and medium severity (43) Block Cracking, low severity (52) Weathering and Raveling H -1 Packet Page -1383- 3/27/2012 Item 16.G.4. Pavement Evaluation Report Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Runway 17 -35, Section 6110, Sample Unit 130— Medium severity (43) Block Cracking, medium severity (52) Weathering and Raveling Runway 17 -35, Section 6110, Sample Unit 130 —Medium severity (43) Block Cracking, medium severity (52) Weathering and Raveling H -2 Packet Page -1384- M kkk o«piM �.�(`YA�(..".� `M}<!&' �fai�� ARM "Wo ; �^*'�Y .tai ,,-, Ir r �5 �� �YA ..v ,.�x R -�k law r•. .} t►' f ar� as ,~ tr xT r K �T,'Sgi'�% T' „�w�.'�^ 1,* r e +� "•�yv � �, � � ���' "r ,y 'sd n'" � +YY � r y, � 1 sr '�'` � 3 q+ ..ti ,�,r'i!�"�'• l' {___} r M•��..i. Y!CZ'.'a. .i+ Y. ._ ro �. �'.+�Y��lr..a ���JL. �p �vyh.. ... �e u. :w � •�,� #h �_ t� .�. 3/27/2012 Item 16.G.4. Pavement Evaluation Report —Marco Island Executive Airport Florida Statewide Pavement Management Program May 2011 Apron, Section 4205, Sample Unit 257 — Low and medium severity (43) Block Cracking, low severity (52) Weathering and Raveling Taxiway Connector, Section 105, Sample Unit 100— Low severity (63) LTD Cracking, medium severity (66) Patch, low severity (70) Scaling /Map Cracking, medium severity (72) Shattered Slabs, (73) Shrinkage Cracks, low severity (74) Joint Spalling H -5 Packet Page -1387- 3/27/2012 Item 16.G.4. APPENDIX I PCI RE- INSPECTION REPORT Packet Page -1388- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: rork: MKY Name: MARCO ISLAND AIRPORT Branch: AP N Name: NORTH APRON Use: APRON Area: 253,540.00SgFt Section: 4205 of 2 From: - To: - Last Const.: 1/1/1975 Surface: AC Family: FDOT- GA -AP -AC Zone: Category: Rank: P Area: 211,940.00SgFt Length: 878.0017t Width: 232.0017t Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3/31/2011 Total Samples: 44 Surveyed: 5 Conditions: PCIA7.00 Inspection Continents: Sample Number: loo Type: R Area: 5,000.00sgFt PCI = 43 Sample Comments: 43 BLOCK CRACKING L 2,499.98 SgFt Comments: 43 BLOCK CRACKING M 1,999.98 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Sample Number: 152 Type: R Area: 5,000.00SgFt PCI = 49 Sample Comments: 43 BLOCK CRACKING L 3,999.97 SgFt Comments: 43 BLOCK CRACKING M 500.00 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Sample Number: 257 Type: R Area: 5,000.00sgFt PCI = 48 -)le Comments: BLOCK CRACKING M 500.00 SgFt Comments: 4.i BLOCK CRACKING L 4,499.96 SgFt Comments: 52 WEATHERING /RAVELING L 4,499.96 SgFt Comments: Sample Number: 303 Type: R Area: 5,000.00sgFt PCI = 47 Sample Comments: 43 BLOCK CRACKING L 2,999.98 SgFt Comments: 43 BLOCK CRACKING M 999.99 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Sample Number: 455 Type: R Area: 5,000.00SgFt PCI = 49 Sample Comments: 43 BLOCK CRACKING L 3,999.97 SgFt Comments: 43 BLOCK CRACKING M 500.00 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Packet Page -1389- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: Network: MKY Name: MARCO ISLAND AIRPORT Branch: AP N Name: NORTH APRON Use: APRON Area: 253,540.00SgFt Section: 4210 of 2 From: - To: - Last Const.: 1/1/2010 Surface: AC Family: FDOT- GA -AP -AC Zone: Category: Rank: P Area: 41,600.00SgFt Length: 300.00Ft Width: 135.00Ft Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date1 /1/2010 Total Samples: 0 Surveyed: 0 Conditions: PCI:100.00 Inspection Comments: Construction/Major M &R inspection record. Sample Number: Type: Area: 0.00 <NO SAMPLE RECORDS> Packet Page -1390- v Sample Number: 356 Type: R Sample Comments: 43 BLOCK CRACKING 52 WEATHERING /RAVELING 48 LONGITUDINAL / TRAANSVERSE CRACKING 50 PATCHING 48 LONGITUDINAL /TRANSVERSE CRACKING Area: Re- inspection Report 3/27/2012 Item 16.G.4. FDOT M 1,905.98 SgFt Report Generated Date: 6/15/2011 1,735.99 SgFt Site Name: L 18.00 Ft vork: MKY Name: MARCO ISLAND AIRPORT 8.00 SgFt Branch: AP NW Name: NW APRON Use: APRON Area: 52,980.00SgFt Section: 4105 of 2 From: - To: - Last Const.: 1/1/1996 Surface: AC Family: FDOT- GA -AP -AC Zone: Category: Rank: P Area: 29,220.00SgFt Length: 131.00Ft Width: 199.0017t Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3 /31/2011 Total Samples: 8 Surveyed: 1 Conditions: PCIA7.00 Inspection Comments: Sample Number: 356 Type: R Sample Comments: 43 BLOCK CRACKING 52 WEATHERING /RAVELING 48 LONGITUDINAL / TRAANSVERSE CRACKING 50 PATCHING 48 LONGITUDINAL /TRANSVERSE CRACKING Area: 4,852.00SgFt PCI = 47 M 1,905.98 SgFt Comments: L 1,735.99 SgFt Comments: L 18.00 Ft Comments: L 8.00 SgFt Comments: M 34.01 Ft Comments: Packet Page -1391- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: Network: MKY Name: MARCO ISLAND AIRPORT Branch: AP NW Name: NW APRON Use: APRON Area: 52,980.00SgFt Section: 4110 of 2 From: - To: - Last Const.: 1/1/1996 Surface: AC Family: FDOT- GA -AP -AC Zone: Category: Rank: P Area: 23,760.00SgFt Length: 90.0017t Width: 199.001't Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3/31/2011 Total Samples: 8 Surveyed: 1 Conditions: PCI:92.00 Inspection Comments: Sample Number: 102 Type: R Area: 5,17I.00SgFt PCI = 92 Sample Comments: 48 LONGITUDINAL /TRANSVERSE CRACKING L 3.00 Ft Comments: 52 WEATHERING /RAVELING L 200.00 SgFt Comments: v Packet Page -1392- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: cork: MKY Name: MARCO ISLAND AIRPORT Branch: AP TA RW35 Name: APRON TURNAROUND RW 35 Use: APRON Area: 30,355.00SgFt Section: 5105 of 1 From: - To: - Last Const.: 1/1/1976 Surface: AC Family: FDOT- GA -AP -AC Zone: Category: Rank: P Area: 30,355.00SgFt Length: 176.00Ft Width: 150.00Ft Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3/31/2011 Total Samples: 6 Surveyed: 2 Conditions: PCI:45.00 Inspection Comments: Sample Number: 100 Type: R Area: 5,000.00SgFt PCI = 48 Sample Comments: 43 BLOCK CRACKING M 500.00 SgFt Comments: 43 BLOCK CRACKING L 4,499.96 SgFt Comments: 52 WEATHERING /RAVELING L 4,499.96 SgFt Comments: Sample Number: 300 Type: R Area: 5,000.00SgFt PCI = 43 Sample Comments: 43 BLOCK CRACKING M 1,249.99 SgFt Comments: 43 BLOCK CRACKING L 3,749.97 SgFt Comments: 52 WEATHERING /RAVELING L 4,499.96 SgFt Comments: Packet Page -1393- Re- inspection Report FDOT Report Generated Date: 6/15/2011 Site Name: 3/27/2012 Item 16.G.4. Network: MKY Name: MARCO ISLAND AIRPORT V Branch: RW 17 -35 Name: RUNWAY 17 -35 Use: RUNWAY Area: 500,000.00SgFt Section: 6105 of 3 From: - To: - Last Const.: 1/1/1976 Surface: AC Family: FDOT- GA -RW -AC Zone: Category: Rank: P Area: 100,000.00SgFt Length: 1,000.00Ft Width: 100.0017t Shoulder: Street Type: Grade: o.00 Lanes: 0 Section Comments: Last Insp. Date3 /31/2011 Total Samples: 20 Surveyed: 5 Conditions: PCI:31.00 Inspection Comments: Sample Number: 103 Type: R Area: 5,000.00sgFt PCI = 27 PCI = 44 Sample Comments: 43 BLOCK CRACKING M 4,499.96 43 BLOCK CRACKING L 80.00 SgFt Comments: 48 LONGITUDINAL /TRANSVERSE CRACKING M 76.02 Ft Comments: 43 BLOCK CRACKING L 1,949.98 SgFt Comments: 52 WEATHERING /RAVELING M 2,999.98 SgFt Comments: Sample Number: 107 Type: R Area: 5,000.00SgFt Sample Comments: 43 BLOCK CRACKING M 3,499.97 SgFt 52 WEATHERING /RAVELING M 2,999.98 SgFt 48 LONGITUDINAL /TRANSVERSE CRACKING L 50.01 Ft 48 LONGITUDINAL /TRANSVERSE CRACKING M 171.04 Ft Sample Number: 113 Type: R Area: 5,000.00SgFt Sample Comments: 43 BLOCK CRACKING M 3,999.97 SgFt 52 WEATHERING /RAVELING M 2,999.98 SgFt 48 LONGITUDINAL /TRANSVERSE CRACKING M 104.03 Ft 48 LONGITUDINAL /TRANSVERSE CRACKING L 100.03 Ft PCI = 27 Comments: Comments: Comments: Comments: PCI = 29 Comments: Comments: Comments: Comments: Sample Number: 116 Type: R Area: 5,000.o0SgFt PCI = 27 Sample Comments: 43 BLOCK CRACKING M 4,499.96 SgFt Comments: 52 WEATHERING /RAVELING M 2,999.98 SgFt Comments: 48 LONGITUDINAL /TRANSVERSE CRACKING L 56.01 Ft Comments: 48 LONGITUDINAL /TRANSVERSE CRACKING M 50.01 Ft Comments: Sample Number: 119 Type: R Area: 5,000.00SgFt Sample Comments: 43 BLOCK CRACKING L 1,499.99 SgFt 43 BLOCK CRACKING M 2,999.98 SgFt 48 LONGITUDINAL /TRANSVERSE CRACKING L 86.02 Ft 52 WEATHERING /RAVELING M 2,999.98 SgFt Packet Page -1394- PCI = 27 Comments: Comments: Comments: Comments: Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: ,pork: MKY Name: MARCO ISLAND AIRPORT Branch: RW 17 -35 Name: RUNWAY 17 -35 Use: RUNWAY Area: 500,000.00SgFt Section: 6110 of 3 From: - To: - Last Const.: 1/1/1976 Surface: AC Family: FDOT- GA -RW -AC Zone: Category: Rank: P Area: 300,000.00SgFt Length: 3,000.00Ft Width: 100.00Ft Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3/31/2011 Total Samples: 60 Surveyed: 15 Conditions: PCI:29.00 Inspection Comments: Sample Number: 122 Type: R Area: 5,000.0OSgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 130 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 131 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: -_ WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 136 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 141 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 145 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 146 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 149 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 150 Type: R Area: 5,000.00SgFt PCI = 28 5- --ole Comments: BLOCK CRACKING M 4,999.96 SgFt Comments: �. WEATHERING /RAVELING M 3,999.97 SgFt Comments: Packet Page -1395- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: Sample Number: 155 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 156 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 160 Type: R Area: 5,000.00SgFt PCI = 32 Sample Comments: 52 WEATHERING /RAVELING M 2,999.98 SgFt Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: Sample Number: 165 Type: R Area: 5,000.00SgFt PCI = 32 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 2,999.98 SgFt Comments: Sample Number: 170 Type: R Area: 5,000.0oSgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 175 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: *' 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Packet Page -1396- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: vork: MKY Name: MARCO ISLAND AIRPORT Branch: RW 17 -35 Name: RUNWAY 17 -35 Use: RUNWAY Area: 500,000.00SgFt Section: 6115 of 3 From: - To: - Last Const.: 1/1/1976 Surface: AC Family: FDOT- GA -RW -AC Zone: Category: Rank: P Area: 100,000.00SgFt Length: 1,000.00Ft Width: 100.o0Ft Shoulder: Street Type: Grade: o.00 Lanes: 0 Section Comments: Last Insp. Date3/31/2011 Total Samples: 20 Surveyed: 5 Conditions: PCI:35.00 Inspection Comments: Sample Number: 182 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 186 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: 52 WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 190 Type: R Area: 5,000.00SgFt PCI = 28 Sample Comments: 43 BLOCK CRACKING M 4,999.96 SgFt Comments: -_ WEATHERING /RAVELING M 3,999.97 SgFt Comments: Sample Number: 194 Type: R Area: 5,000.00sgFt PCI = 49 Sample Comments: 43 BLOCK CRACKING M 500.00 SgFt Comments: 43 BLOCK CRACKING L 4,499.96 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Sample Number: 198 Type: R Area: 5,000.00SgFt PCI = 42 Sample Commnents: 43 BLOCK CRACKING M 2,499.98 SgFt Comments: 43 BLOCK CRACKING L 1,999.98 SgFt Comments: 52 WEATHERING /RAVELING L 3,999.97 SgFt Comments: Packet Page -1397- Re- inspection Report 3/27/2012 Item 16.G.4. FDOT Report Generated Date: 6/15/2011 Site Name: Network: MKY Name: MARCO ISLAND AIRPORT Branch: TW CONN Name: CONNECTOR TAXIWAY Use: TAXIWAY Area: 7,880.00SgFt Section: 105 of 1 From: - To: - Last Const.: 1/1/1960 Surface: PCC Family: FDOT -GA -PCC Zone: Category: Rank: P Area: 7,880.00SgFt Length: 100.0017t Width: 46.00Ft Shoulder: Street Type: Grade: 0.00 Lanes: 0 Section Comments: Last Insp. Date3 /31/2011 Total Samples: 1 Surveyed: 1 Conditions: PCI:21.00 Inspection Comments: Sample Number: 100 Type: R Area: 4.00Slabs PCI = 21 Sample Comments: 70 SCALING /CRAZING L 4.00 Slabs Comments: 73 SHRINKAGE CRACKING N 3.00 Slabs Comments: 63 LINEAR CRACKING L 1.00 Slabs Comments: 74 JOINT SPALLING L 1.00 Slabs Comments: 72 SHATTERED SLAB M 2.00 Slabs Comments: 66 SMALL PATCH M 1.00 Slabs Comments: Packet Page -1398-